Product Description
| Name | Hydraulic drawbench cylinder |
| Bore diameter | 800mm |
| Rod diameter | 400mm |
| Stroke | 10800mm |
| Working pressure | 27MPa |
| Piston rod material | CK45 |
| Bore material | CK45 |
| Numbers(MOQ) | 1 pcs |
| Package | Packing strap |
| Application | Hydraulic drawbench |
Lian Hydraulic was formed in HangZhou of China with the mission of supplying the world class hydraulic cylinders and hydraulic systems to the various industrial sectors .
Since that date our company has successfully completed numerous installations throughout the Chinese mainland and abroad.
Our factory floor space exceeds 38,000 Sqr. CHINAMFG and our 20 cranes provide us with the capability to handle and machine cylinders and components weighing up to 150,000kgs.
From conception to installation our engineers, factory staff and salesmen strive to ensure that our customers receive the very best in quality products and service.
Our manufacturing facility is capable of producing hydraulic cylinders up to the following dimensions:
Bore Diameter – 2,500 mm
Rod Diameter – 1,500 mm
Stroke – 20,000 mm
The Typical Applications:
Machine Manufacturing
Casting Cylinders
Mobile Hydraulics
Press Manufacturing
Hydroelectric Industry
Offshore Industry
Mining Industry
Hydraulic Systems
Lian Hydraulic source raw materials exclusively from the most reputable and quality approved suppliers in China such as ( HangZhou Pangang, ZheJiang Valin Steel, ZheJiang Baosteel etc.)
We at Lian Hydraulic invite all customers to consider our facility for your next hydraulic project.
| Certification: | ISO9001 |
|---|---|
| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Double Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Customization: |
Available
|
|
|---|
What advancements in hydraulic cylinder technology have improved energy efficiency?
Advancements in hydraulic cylinder technology have led to significant improvements in energy efficiency, allowing hydraulic systems to operate more efficiently and reduce energy consumption. These advancements aim to minimize energy losses, optimize system performance, and enhance overall efficiency. Here’s a detailed explanation of some key advancements in hydraulic cylinder technology that have improved energy efficiency:
1. Efficient Hydraulic Circuit Design:
– The design of hydraulic circuits has evolved to improve energy efficiency. Advancements in circuit design techniques, such as load-sensing, pressure-compensated systems, or variable displacement pumps, help match the hydraulic power output to the actual load requirements. These designs reduce unnecessary energy consumption by adjusting the flow and pressure levels according to the system demands, rather than operating at a fixed high pressure.
2. High-Efficiency Hydraulic Fluids:
– The development of high-efficiency hydraulic fluids, such as low-viscosity or synthetic fluids, has contributed to improved energy efficiency. These fluids offer lower internal friction and reduced resistance to flow, resulting in decreased energy losses within the system. Additionally, advanced fluid additives and formulations enhance lubrication properties, reducing friction and optimizing the overall efficiency of hydraulic cylinders.
3. Advanced Sealing Technologies:
– Seal technology has advanced significantly, leading to improved energy efficiency in hydraulic cylinders. High-performance seals, such as low-friction or low-leakage seals, minimize internal leakage and friction losses. Reduced internal leakage helps maintain system pressure more effectively, resulting in less energy waste. Additionally, innovative sealing materials and designs enhance durability and extend seal life, reducing the need for frequent maintenance and replacement.
4. Electro-Hydraulic Control Systems:
– The integration of advanced electro-hydraulic control systems has greatly contributed to energy efficiency improvements. By combining electronic control with hydraulic power, these systems enable precise control over cylinder operation, optimizing energy usage. Proportional or servo valves, along with position or force feedback sensors, allow for accurate and responsive control, ensuring that hydraulic cylinders operate at the required level of performance while minimizing energy waste.
5. Energy Recovery Systems:
– Energy recovery systems, such as hydraulic accumulators, have been increasingly utilized to improve energy efficiency in hydraulic cylinder applications. Accumulators store excess energy during low-demand periods and release it when there is a peak demand, reducing the need for the hydraulic pump to provide the full power continuously. By utilizing stored energy, these systems can significantly reduce energy consumption and improve overall system efficiency.
6. Smart Monitoring and Control:
– Advancements in smart monitoring and control technologies have enabled real-time monitoring of hydraulic systems, allowing for optimized energy usage. Integrated sensors, data analytics, and control algorithms provide insights into system performance and energy consumption, enabling operators to make informed decisions and adjustments. By identifying inefficiencies or suboptimal operating conditions, energy consumption can be minimized, leading to improved energy efficiency.
7. System Integration and Optimization:
– The integration and optimization of hydraulic systems as a whole have played a significant role in improving energy efficiency. By considering the entire system layout, component sizing, and interaction between different elements, engineers can design hydraulic systems that operate in the most energy-efficient manner. Proper sizing of components, minimizing pressure drops, and reducing unnecessary piping or valve restrictions all contribute to improved energy efficiency of hydraulic cylinders.
8. Research and Development:
– Ongoing research and development efforts in the field of hydraulic cylinder technology continue to drive energy efficiency advancements. Innovations in materials, component design, system modeling, and simulation techniques help identify areas for improvement and optimize energy usage. Additionally, collaboration between industry stakeholders, research institutions, and regulatory bodies fosters the development of energy-efficient hydraulic cylinder technologies.
In summary, advancements in hydraulic cylinder technology have resulted in notable improvements in energy efficiency. Efficient hydraulic circuit designs, high-efficiency hydraulic fluids, advanced sealing technologies, electro-hydraulic control systems, energy recovery systems, smart monitoring and control, system integration and optimization, as well as ongoing research and development efforts, all contribute to reducing energy consumption and enhancing the overall energy efficiency of hydraulic cylinders. These advancements not only benefit the environment but also offer cost savings and improved performance in various hydraulic applications.
Ensuring Stable Performance of Hydraulic Cylinders Under Fluctuating Loads
Hydraulic cylinders are designed to provide stable performance even under fluctuating loads. They achieve this through various mechanisms and features that allow for efficient load control and compensation. Let’s explore how hydraulic cylinders ensure stable performance under fluctuating loads:
- Piston Design: The piston inside the hydraulic cylinder plays a crucial role in load control. It is typically equipped with seals and rings that prevent leakage of hydraulic fluid and ensure effective transfer of force. The piston design may incorporate features such as stepped or tandem pistons, which provide enhanced load-bearing capabilities and improved stability by distributing the load across multiple surfaces.
- Cylinder Cushioning: Hydraulic cylinders often incorporate cushioning mechanisms to minimize the impact and shock caused by fluctuating loads. Cushioning can be achieved through various methods, such as adjustable cushion screws, hydraulic cushioning valves, or elastomeric cushioning rings. These mechanisms slow down the piston’s movement near the end of the stroke, reducing the impact and preventing sudden stops that could lead to instability.
- Pressure Compensation: Fluctuating loads can result in pressure variations within the hydraulic system. To ensure stable performance, hydraulic cylinders are equipped with pressure compensation mechanisms. These mechanisms maintain a consistent pressure level in the system, regardless of load changes. Pressure compensation can be achieved through the use of pressure relief valves, compensating pistons, or pressure-compensated flow control valves.
- Flow Control: Hydraulic cylinders often incorporate flow control valves to regulate the speed of the cylinder’s movement. By controlling the flow rate of hydraulic fluid, the cylinder’s motion can be adjusted to match the changing load conditions. Flow control valves allow for smooth and controlled movement, preventing abrupt changes that could lead to instability.
- Feedback Systems: To ensure stable performance under fluctuating loads, hydraulic cylinders can be integrated with feedback systems. These systems provide real-time information on the cylinder’s position, velocity, and force. By continuously monitoring these parameters, the hydraulic system can make immediate adjustments to maintain stability and compensate for load fluctuations. Feedback systems can include position sensors, pressure sensors, or load sensors, depending on the specific application.
- Proper Sizing and Selection: Ensuring stable performance under fluctuating loads starts with proper sizing and selection of hydraulic cylinders. It is crucial to choose cylinders with appropriate bore size, rod diameter, and stroke length to match the anticipated load conditions. Oversized or undersized cylinders can lead to instability and reduced performance. Proper sizing also involves considering factors such as the required force, speed, and duty cycle of the application.
In summary, hydraulic cylinders ensure stable performance under fluctuating loads through features such as piston design, cushioning mechanisms, pressure compensation, flow control, feedback systems, and proper sizing and selection. These mechanisms and considerations allow hydraulic cylinders to provide consistent and controlled movement, even in dynamic load conditions, resulting in reliable and stable performance.
What benefits do hydraulic cylinders offer for tasks requiring heavy lifting or movement?
Hydraulic cylinders offer numerous benefits for tasks that involve heavy lifting or movement. Their unique design and characteristics make them well-suited for applications that require substantial force, precise control, and reliable operation. Here are the detailed benefits that hydraulic cylinders provide for such tasks:
1. High Force Generation:
– Hydraulic cylinders are capable of generating significant amounts of force. By utilizing hydraulic pressure, which can be easily amplified, hydraulic cylinders can exert substantial force to lift and move heavy loads. The force output of a hydraulic cylinder is directly proportional to the hydraulic pressure and the surface area of the piston. This high force capability makes hydraulic cylinders ideal for tasks that involve heavy lifting, pushing, or pulling.
2. Precise Control:
– Hydraulic cylinders offer precise control over the force and motion they generate. By regulating the flow of hydraulic fluid into the cylinder, the speed, direction, and position of the cylinder’s movement can be accurately controlled. This level of control is crucial for tasks that require precise positioning, delicate movements, or synchronization of multiple cylinders. It enables operators to perform operations with accuracy and minimize the risk of damage or accidents.
3. Safety:
– Hydraulic cylinders are designed with safety features to ensure the protection of both personnel and equipment. They incorporate overload protection mechanisms, such as relief valves, that prevent excessive force or pressure from damaging the system. Additionally, hydraulic cylinders allow for controlled and gradual movements, reducing the risk of sudden and uncontrolled motions that could pose safety hazards during heavy lifting or movement tasks.
4. Versatility and Adaptability:
– Hydraulic cylinders are versatile components that can be adapted to meet specific requirements. They can be customized based on factors such as force capacity, stroke length, speed, and mounting options, allowing them to be integrated into various types of machinery. This versatility makes hydraulic cylinders suitable for a wide range of applications, including construction, material handling, mining, agriculture, and more.
5. Smooth and Controlled Operation:
– Hydraulic cylinders provide smooth and controlled operation, ensuring efficient and reliable performance during heavy lifting or movement tasks. The hydraulic fluid acts as a cushioning medium, which helps dampen shocks and vibrations, resulting in smoother and quieter operation. This controlled operation also reduces the risk of damage to the load being lifted or the surrounding equipment.
6. Compact Design:
– Hydraulic cylinders offer a high power-to-size ratio, allowing for compact machinery design. Their relatively small size, compared to the forces they can generate, makes them suitable for applications where space is limited or weight restrictions apply. This compact design enables the integration of hydraulic cylinders into different types of equipment without compromising performance or efficiency.
7. Durability and Reliability:
– Hydraulic cylinders are built to withstand rigorous operating conditions and provide long-term reliability. They are constructed with robust materials, precise machining, and effective sealing systems to ensure durability and prevent fluid leakage. Hydraulic cylinders can withstand high pressures, heavy loads, and continuous use, making them suitable for demanding tasks involving heavy lifting or movement.
8. Energy Efficiency:
– Hydraulic cylinders contribute to energy efficiency in tasks requiring heavy lifting or movement. Hydraulic systems allow for the transfer of power over long distances without significant power losses. Additionally, hydraulic cylinders can incorporate energy-saving features such as load-sensing technology and regenerative circuits, which reduce energy consumption by optimizing the use of hydraulic fluid.
In summary, hydraulic cylinders offer several benefits for tasks that involve heavy lifting or movement. They provide high force generation, precise control, safety features, versatility, smooth operation, compact design, durability, and energy efficiency. These advantages make hydraulic cylinders indispensable components in various industries where heavy loads need to be lifted, pushed, or moved with accuracy and reliability.
editor by CX 2023-11-27
China OEM Piston Rod Dhs/Uhs Polyurethane Hydraulic Oil Seal Dust Ring Oil Cylinder Wear Seal Un Ring J Type vacuum pump diy
Product Description
Hydraulic seal ring
High quality raw materials
Can in the high temperature of 100 degrees Celsius, maintain its compression deformation and hardness unchanged and keep good resilience.
5 minutes, 180 degrees of high temperature secondary sulfide sulfide system
Mold precision, tolerance size small. Adhere to the standard 5 minutes vulcanization system, and each product is 180 degree high temperature secondary vulcanization 10 hours.
10 million spot stock specifications
Own factory, various models, sizes complete, a large number of spot inventory, year-round stock tens of millions of pieces.
Non-standard can be customized processing
Can accurately processed within 2000 mm. Arbitrary cross section, any material of sealing ring.
Section and indicating installation groove
– a one-way function u-shaped coil –
– the piston rod and piston seals –
– symmetric type, single lip –
Technical parameters
Pressure: 32 mpa, or less when the pressure is higher than 20 mpa, recommend the use of retaining ring.Temperature: – 30 ° ºC ~ + 80 ºCSpeed: reciprocating < 0.8 M/SMedium: oil, hydraulic oil, emulsion, does not apply to environmental safety hydraulic oil (bio-oil) material: high-performance imported polyurethane (TPU), shaw hardness (SHA) 93 °
Product display
DHS Temperature: – 45 ° ºC ~ + 110 ° ºCReciprocating speed: 0.8 M/S or lessMedium: oil, hydraulic oil, emulsion, does not apply to environmental safety hydraulic oil materials: hardness of 90 degrees of polyurethane
IDU type is suitable for China’s machinery market for the piston rod seals, can use Chinese standard JB/ZQ4264 groove design.Application: apply pressure: 32 mpa or less,Temperature: – 40 ° ºC ~ + 80 ºCSpeed: reciprocating < 0.5 M/S
USH type can be used for the piston and piston rod seal, this seal has a smaller cross section, can be used for a wide range of operation, the use of nitrile rubber and fluorine rubber material can ensure a broader range of working temperature range, has wide use range.Scope of application:Job stress: < 21 mpa,Working temperature: standard nitrile rubber (NBR) – 30 ºC ~ 100 ºCResistant mat type fluoro rubber (FKM) – 50 ° ºC to 250 ºCReciprocating speed: < 0.5 M/SMedium: NBR general petroleum base hydraulic oil, water, ethylene glycol hydraulic oil, oil emulsion type hydraulic oil monohydrate; FKM general petroleum base hydraulic oil, high temperature, acid and alkali medium materials such as: standard material for nitrile butadiene rubber, shaw hardness of 90 degrees.
ODU type is suitable for China’s machinery market use special seal, piston groove design can use Chinese standard JB/ZQ4264.Application: apply pressure: 32 mpa or lessTemperature: – 40 ° ºC ~ + 80 ºCReciprocating speed: 0.5 M/S or lessMedium: mineral oil, airNote: to prevent extrusion, recommended used in more than 140 bar pressure at the seal with retaining ring at the bottom.Material: hardness 90 imported polyurethane materials.
FJ type dustproof sealing ringScope of application: temperature: – 40 ºC ~ + 100 ºCSurface speed: < 2 m/SMedium: general petroleum base hydraulic oil, water, ethylene glycol hydraulic oil, oil monohydrate emulsion type hydraulic oil, water and air.Installation: to avoid damage of the sealing lip, when installation should take measures to avoid the sharp edge.Material: shaw hardness of 90 degrees imported polyurethane
QYD type is in accordance with Chinese standard cylinder piston seal for special purpose, by Chinese standards JB/T6656 groove design.Scope of application:Pressure: < 1.6 MPATemperature: – 20 ° ºC ~ + 80 ºCReciprocating speed: 0.5 M/S or lessMedium: compressed airMaterial: hardness 80 high-performance NBR.
Waterproof and oil resistant to ageing
With a variety of sizes can be customized
HangZhou farce, sen technology co., LTD focus on high-end seal production and research and development. Our goal is: constant innovation and improve quality, omni-directional to provide clients with the most professional sealing system solutions. Welcome your consultation!
| After-sales Service: | Worry Free After Sale |
|---|---|
| Warranty: | Worry Free After Sale |
| Monthly Production: | 1200000 |
| Material: | PU |
| Type: | Un /Uhs /Dhs /Yxd |
| Shape: | O-Ring |
| Samples: |
US$ 0.1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
Can hydraulic cylinders be integrated with advanced control systems and automation?
Yes, hydraulic cylinders can be integrated with advanced control systems and automation technologies to enhance their functionality, precision, and overall performance. The integration of hydraulic cylinders with advanced control systems allows for more sophisticated and precise control over their operation, enabling automation and intelligent control. Here’s a detailed explanation of how hydraulic cylinders can be integrated with advanced control systems and automation:
1. Electronic Control:
– Hydraulic cylinders can be equipped with electronic sensors and transducers to provide real-time feedback on their position, force, pressure, or velocity. These sensors can be integrated with advanced control systems, such as programmable logic controllers (PLCs) or distributed control systems (DCS), to monitor and control the operation of hydraulic cylinders. By integrating electronic control, the position, speed, and force of hydraulic cylinders can be precisely monitored and adjusted, allowing for more accurate and automated control.
2. Closed-Loop Control:
– Closed-loop control systems use feedback from sensors to continuously monitor and adjust the operation of hydraulic cylinders. By integrating hydraulic cylinders with closed-loop control systems, precise control over position, velocity, and force can be achieved. Closed-loop control enables the system to automatically compensate for variations, external disturbances, or changes in operating conditions, ensuring accurate and consistent performance. This integration is particularly beneficial in applications that require precise positioning, synchronization, or force control.
3. Proportional and Servo Control:
– Hydraulic cylinders can be integrated with proportional and servo control systems to achieve finer control over their operation. Proportional control systems use proportional valves to regulate the flow and pressure of hydraulic fluid, allowing for precise adjustment of cylinder speed and force. Servo control systems, on the other hand, combine feedback sensors, high-performance valves, and advanced control algorithms to achieve extremely precise control over hydraulic cylinders. Proportional and servo control integration enhances the responsiveness, accuracy, and dynamic performance of hydraulic cylinders.
4. Human-Machine Interface (HMI):
– Hydraulic cylinders integrated with advanced control systems can be operated and monitored through human-machine interface (HMI) devices. HMIs provide a graphical user interface that allows operators to interact with the control system, monitor cylinder performance, and adjust parameters. HMIs enable operators to set desired positions, forces, or velocities, and visualize the real-time feedback from sensors. This integration simplifies the operation and monitoring of hydraulic cylinders, making them more user-friendly and facilitating seamless integration into automated systems.
5. Communication and Networking:
– Hydraulic cylinders can be integrated into communication and networking systems, enabling them to be part of a larger automated system. Integration with industrial communication protocols, such as Ethernet/IP, Profibus, or Modbus, allows for seamless information exchange between the hydraulic cylinders and other system components. This integration enables centralized control, data logging, remote monitoring, and coordination with other automated processes. Communication and networking integration enhance the overall efficiency, coordination, and integration of hydraulic cylinders within complex automation systems.
6. Automation and Sequential Control:
– By integrating hydraulic cylinders with advanced control systems, they can be seamlessly incorporated into automated processes and sequential control operations. The control system can execute predefined sequences or programmed logic to control the operation of hydraulic cylinders based on specific conditions, inputs, or timing. This integration enables the automation of complex tasks, such as material handling, assembly operations, or repetitive motions. Hydraulic cylinders can be synchronized with other actuators, sensors, or devices, allowing for coordinated and automated operation in various industrial applications.
7. Predictive Maintenance and Condition Monitoring:
– Advanced control systems can also enable predictive maintenance and condition monitoring for hydraulic cylinders. By integrating sensors and monitoring capabilities, the control system can continuously monitor the performance, health, and condition of hydraulic cylinders. This integration allows for the detection of abnormalities, wear, or potential failures in real-time. Predictive maintenance strategies can be implemented based on the collected data, optimizing maintenance schedules, reducing downtime, and enhancing the overall reliability of hydraulic systems.
In summary, hydraulic cylinders can be integrated with advanced control systems and automation technologies to enhance their functionality, precision, and performance. The integration allows for electronic control, closed-loop control, proportional and servo control, human-machine interface (HMI) interaction, communication and networking, automation and sequential control, as well as predictive maintenance and condition monitoring. These integrations enable more precise control, automation, improved efficiency, and optimized performance of hydraulic cylinders in various industrial applications.
Integration of Hydraulic Cylinders with Equipment Requiring Rapid and Dynamic Movements
Hydraulic cylinders can indeed be integrated with equipment that requires rapid and dynamic movements. While hydraulic systems are generally known for their ability to provide high force and precise control, they can also be designed and optimized for applications that demand fast and dynamic motion. Let’s explore how hydraulic cylinders can be integrated with such equipment:
- High-Speed Hydraulic Systems: Hydraulic cylinders can be part of high-speed hydraulic systems designed specifically for rapid and dynamic movements. These systems incorporate features such as high-flow valves, optimized hydraulic circuitry, and responsive control systems. By carefully engineering the system components and hydraulic parameters, it is possible to achieve the desired speed and responsiveness, enabling the equipment to perform rapid movements.
- Valve Control: The control of hydraulic cylinders plays a crucial role in achieving rapid and dynamic movements. Proportional or servo valves can be used to precisely control the flow of hydraulic fluid into and out of the cylinder. These valves offer fast response times and precise flow control, allowing for rapid acceleration and deceleration of the cylinder’s piston. By adjusting the valve settings and optimizing the control algorithms, equipment can be designed to execute dynamic movements with high speed and accuracy.
- Optimized Cylinder Design: The design of hydraulic cylinders can be optimized to facilitate rapid and dynamic movements. Lightweight materials, such as aluminum alloys or composite materials, can be used to reduce the moving mass of the cylinder, enabling faster acceleration and deceleration. Additionally, the cylinder’s internal components, such as the piston and seals, can be designed for low friction to minimize energy losses and enhance responsiveness. These design optimizations contribute to the overall speed and dynamic performance of the equipment.
- Accumulator Integration: Hydraulic accumulators can be integrated into the system to enhance the dynamic capabilities of hydraulic cylinders. Accumulators store pressurized hydraulic fluid, which can be rapidly released to supplement the flow from the pump during high-demand situations. This stored energy can provide an extra boost of power, allowing for faster and more dynamic movements. By strategically sizing and configuring the accumulator, the system can be optimized for the specific rapid and dynamic requirements of the equipment.
- System Feedback and Control: To achieve precise and dynamic movements, hydraulic systems can incorporate feedback sensors and advanced control algorithms. Position sensors, such as linear potentiometers or magnetostrictive sensors, provide real-time position feedback of the hydraulic cylinder. This information can be used in closed-loop control systems to maintain precise positioning and execute rapid movements. Advanced control algorithms can optimize the control signals sent to the valves, ensuring smooth and dynamic motion while minimizing overshooting or oscillations.
In summary, hydraulic cylinders can be integrated with equipment that requires rapid and dynamic movements by utilizing high-speed hydraulic systems, employing responsive valve control, optimizing cylinder design, integrating accumulators, and incorporating feedback sensors and advanced control algorithms. These measures enable hydraulic systems to deliver the speed, responsiveness, and precision necessary for equipment operating in dynamic environments. By leveraging the capabilities of hydraulic cylinders, manufacturers can design and integrate systems that meet the requirements of applications demanding rapid and dynamic movements.
How do hydraulic cylinders generate force and motion using hydraulic fluid?
Hydraulic cylinders generate force and motion by utilizing the principles of fluid mechanics, specifically Pascal’s law, in conjunction with the properties of hydraulic fluid. The process involves the conversion of hydraulic energy into mechanical force and linear motion. Here’s a detailed explanation of how hydraulic cylinders achieve this:
1. Pascal’s Law:
– Hydraulic cylinders operate based on Pascal’s law, which states that when pressure is applied to a fluid in a confined space, it is transmitted equally in all directions. In the context of hydraulic cylinders, this means that when hydraulic fluid is pressurized, the force is evenly distributed throughout the fluid and transmitted to all surfaces in contact with the fluid.
2. Hydraulic Fluid and Pressure:
– Hydraulic systems use a specialized fluid, typically hydraulic oil, as the working medium. This fluid is stored in a reservoir and circulated through the system by a hydraulic pump. The pump pressurizes the fluid, creating hydraulic pressure that can be controlled and directed to various components, including hydraulic cylinders.
3. Cylinder Design and Components:
– Hydraulic cylinders consist of several key components, including a cylindrical barrel, a piston, a piston rod, and various seals. The barrel is a hollow tube that houses the piston and allows for fluid flow. The piston divides the cylinder into two chambers: the rod side and the cap side. The piston rod extends from the piston and provides a connection point for external loads. Seals are used to prevent fluid leakage and maintain hydraulic pressure within the cylinder.
4. Fluid Input and Motion:
– To generate force and motion, hydraulic fluid is directed into one side of the cylinder, creating pressure on the corresponding surface of the piston. This pressure is transmitted through the fluid to the other side of the piston.
5. Force Generation:
– The force generated by a hydraulic cylinder is a result of the pressure applied to a specific surface area of the piston. The force exerted by the hydraulic cylinder can be calculated using the formula: Force = Pressure × Area. The area is determined by the diameter of the piston or the piston rod, depending on which side of the cylinder the fluid is acting upon.
6. Linear Motion:
– As the pressurized hydraulic fluid acts on the piston, it generates a force that moves the piston in a linear direction within the cylinder. This linear motion is transferred to the piston rod, which extends or retracts accordingly. The piston rod can be connected to external components or machinery, allowing the generated force to perform various tasks, such as lifting, pushing, pulling, or controlling mechanisms.
7. Control and Regulation:
– The force and motion generated by hydraulic cylinders can be controlled and regulated by adjusting the flow of hydraulic fluid into the cylinder. By regulating the flow rate, pressure, and direction of the fluid, the speed, force, and direction of the cylinder’s movement can be precisely controlled. This control allows for accurate positioning, smooth operation, and synchronization of multiple cylinders in complex machinery.
8. Return and Recirculation of Fluid:
– After the hydraulic cylinder completes its stroke, the hydraulic fluid on the opposite side of the piston needs to be returned to the reservoir. This is typically achieved through hydraulic valves that control the flow direction, allowing the fluid to return and be recirculated in the system for further use.
In summary, hydraulic cylinders generate force and motion by utilizing the principles of Pascal’s law. Pressurized hydraulic fluid acts on the piston, creating force that moves the piston in a linear direction. This linear motion is transferred to the piston rod, allowing the generated force to perform various tasks. By controlling the flow of hydraulic fluid, the force and motion of hydraulic cylinders can be precisely regulated, contributing to their versatility and wide range of applications in machinery.
editor by CX 2023-10-30
China Professional The Best CZPT Type Hydraulic Cylinder Used for Dump/Tipping Truck vacuum pump oil near me
Product Description
Parker and CHINAMFG Type telescopic cylinder for dump truck and trailer body
1. Company Information
Found 1995,w are 1 of the biggest hydraulic cylinder manufacturer in China, specialized in design, R & D and manufacturing of hydraulic machinery products etc, with its annual production capaciy of 2 square meters.There are 700 sets of mnufacturing equipment .
Product Description
2. hydraulic telescopic cylinder for dump truck drawing and parameter
Hyva FE type
| ITEM | MODLE NO. | # of Stages | Largest Moving Stage Diameter(mm) | stroke(mm) | mounting distance(mm) |
| 1 | WTHY FE-3-110-3205 | 3 | 110 | 3205 | 1449 |
| 2 | WTHY FE-3-110-3460 | 3 | 110 | 3460 | 1609 |
| 3 | WTHY FE-3-129-3460 | 3 | 129 | 3460 | 1449 |
| 4 | WTHY FE-3-129-3880 | 3 | 129 | 3880 | 1609 |
| 5 | WTHY FE-3-149-2900 | 3 | 149 | 2900 | 1320 |
| 6 | WTHY FE-3-149-3200 | 3 | 149 | 3200 | 1420 |
| 7 | WTHY FE-3-149-3500 | 3 | 149 | 3500 | 1520 |
| 8 | WTHY FE-3-149-3880 | 3 | 149 | 3880 | 1644 |
| 9 | WTHY FE-4-149-4280 | 4 | 149 | 4280 | 1450 |
| 10 | WTHY FE-4-149-4940 | 4 | 149 | 4940 | 1529 |
| 11 | WTHY FE-4-149-4620 | 4 | 149 | 4620 | 1484 |
| 12 | WTHY FE-4-169-4280 | 4 | 169 | 4280 | 1394 |
| 13 | WTHY FE-4-169-4450 | 4 | 169 | 4450 | 1437 |
| 14 | WTHY FE-4-169-4620 | 4 | 169 | 4620 | 1479 |
| 15 | WTHY FE-4-169-4940 | 4 | 169 | 4940 | 1529 |
| 16 | WTHY FE-4-169-5000 | 4 | 169 | 5000 | 1574 |
| 17 | WTHY FE-4-169-5180 | 4 | 169 | 5180 | 1604 |
| 18 | WTHY FE-5-169-5355 | 5 | 169 | 5355 | 1394 |
| 19 | WTHY FE-5-169-5780 | 5 | 169 | 5780 | 1559 |
| 20 | WTHY FE-5-169-6180 | 5 | 169 | 6180 | 1527 |
| 21 | WTHY FE-5-169-6480 | 5 | 169 | 6480 | 1604 |
| 22 | WTHY FE-5-169-6830 | 5 | 169 | 6830 | 1674 |
| 23 | WTHY FE-5-169-7130 | 5 | 169 | 7130 | 1769 |
| 24 | WTHY FE-5-191-6180 | 5 | 191 | 6180 | 1527 |
| 25 | WTHY FE-5-191-9030 | 5 | 191 | 9030 | 2177 |
| 26 | WTHY FE-6-191-7420 | 6 | 191 | 7420 | 1677 |
| 27 | WTHY FE-5-214-6830 | 5 | 214 | 6830 | 1662 |
| 28 | WTHY FE-5-214-7130 | 5 | 214 | 7130 | 1722 |
Parker and Custom hoists kind
| ITEM | MODEL NO. | Largest Moving Stage Diameter | # of Stages | STROKE | CLOSED LENGTH | OPEN LENGTH |
| 1 | WTPK 3TG F5*72 | 5″ | 3 | 72″(1829mm) | 37.19″ (945mm) | 109.19″ (2773mm) |
| 2 | WTPK 3TG F5*84 | 5” | 3 | 84″ (2134mm) | 41.19″ (1046mm) | 125.19″ (3180mm) |
| 3 | WTPK 3TG F5*107 | 5″ | 3 | 107.56″ (2732mm) | 48.38″ (1229mm) | 155.94″ (3961mm) |
| 4 | WTPK 3TG F5*126 | 5″ | 3 | 126.63″ (3216mm) | 54.56″ (1386mm) | 181.19″ (4602mm) |
| 5 | WTPK 3TG F6*86 | 6″ | 3 | 86.75″ (2203mm) | 40.88″ (1038mm) | 127.63″ (3241mm) |
| 6 | WTPK 3TG F6*104 | 6″ | 3 | 103.94″ (2640mm) | 47″ (1194mm) | 150.94″ (3834mm) |
| 7 | WTPK 3TG F6*107 | 6″ | 3 | 107.56″ (2732mm) | 48.38″ (1289mm) | 155.94″ (3961mm) |
| 8 | WTPK 3TG F6*111 | 6” | 3 | 111″ (2819mm) | 49.94″ (1268mm) | 160.94″ (4087mm) |
| 9 | WTPK 3TG F6*120 | 6” | 3 | 120” (3048mm) | 53.5″ (1359mm) | 173.5″ (4407mm) |
| 10 | WTPK 3TG F6*123 | 6” | 3 | 123″ (3124mm) | 54.94″ (1395mm) | 177.94″ (4519mm) |
| 11 | WTPK 3TG F6*126 | 6” | 3 | 126.31″(3208mm) | 54.56″ (1386mm) | 180.87″ (4594mm) |
| 12 | WTPK 3TG F6*140 | 6” | 3 | 140.25″ (3562mm) | 59.81″ (1519mm) | 200.06″ (5081mm) |
| 13 | WTPK 4TG F6*135 | 6” | 4 | 135″ (3429mm) | 47.19″ (1199mm) | 182.19″ (4628mm) |
| 14 | WTPK 4TG F6*156 | 6” | 4 | 156″ (3962mm) | 53.62″ (1362mm) | 209.62″ (5324mm) |
| 15 | WTPK 3TG F7*110 | 7″ | 3 | 110.63″ (2810mm) | 50.06″ (1271mm) | 160.69″ (4081mm) |
| 16 | WTPK 3TG F7*120 | 7″ | 3 | 120″ (3048mm) | 53.12″ (1349mm) | 173.12″ (4397mm) |
| 17 | WTPK 3TG F7*124 | 7″ | 3 | 124.88″ (3172mm) | 54.81″ (1392mm) | 179.69″ (4564mm) |
| 18 | WTPK 3TG F7*129 | 7″ | 3 | 129″ (3277mm) | 56.5″ (1435mm) | 185.5″ (4712mm) |
| 19 | WTPK 3TG F7*140 | 7″ | 3 | 140.44″ (3567mm) | 60″ (1524mm) | 200.44″ (5091mm) |
| 20 | WTPK 3TG F7*150 | 7″ | 3 | 150″ (3810mm) | 63.50″ (1613mm) | 213.50″ (5423mm) |
| 21 | WTPK 4TG F7*120 | 7″ | 4 | 120″ (3048mm) | 44.12″ (1120mm) | 164.12″ (4168mm) |
| 22 | WTPK 4TG F7*135 | 7″ | 4 | 135″ (3429mm) | 48.43″ (1230mm) | 183.44″ (4659mm) |
| 23 | WTPK 4TG F7*140 | 7″ | 4 | 140″ (3556mm) | 49.75″ (1263mm) | 189.75″ (4819mm) |
| 24 | WTPK 4TG F7*156 | 7″ | 4 | 156″ (3962mm) | 53.75″ (1365mm) | 209.75″ (5327mm) |
| 25 | WTPK 4TG F7*161 | 7″ | 4 | 161.75″ (4108mm) | 55.31″ (1405) | 217.06″ (5513mm) |
| 26 | WTPK 4TG F7*167 | 7″ | 4 | 167″ (4242mm) | 56.38″ (1432mm) | 223.38″ (5674mm) |
| 27 | WTPK 4TG F7*180 | 7″ | 4 | 180″ (4572mm) | 61.12″ (1552mm) | 241.12″ (6124mm) |
| 28 | WTPK 4TG F8*148 | 8″ | 4 | 147.75″ (3753mm) | 51.50″ (1308mm) | 199.25″ (5061mm) |
| 29 | WTPK 4TG F8*156 | 8″ | 4 | 156″ (3962mm) | 53.75″ (1365mm) | 209.75″ (5327mm) |
| 30 | WTPK 4TG F8*161 | 8″ | 4 | 160″ (4064mm) | 55.75″ (1416mm) | 215.75″ (5480mm) |
| 31 | WTPK 4TG F8*170 | 8″ | 4 | 170″ (4318mm) | 57.25″ (1454mm) | 227.25″ (5481mm) |
| 32 | WTPK 4TG F8*180 | 8″ | 4 | 180″ (4572mm) | 59.75″ (1518mm) | 239.75″ (6090mm) |
| 33 | WTPK 5TG F8*170 | 8″ | 5 | 170″ (4318mm) | 49.88″ (1267mm) | 219.88″ (5585mm) |
| 34 | WTPK 5TG F8*190 | 8″ | 5 | 189″ (4800mm) | 54.62″ (1387mm) | 243.62″ (6188mm) |
| 35 | WTPK 5TG F8*220 | 8″ | 5 | 220″ (5588mm) | 60″ (1524mm) | 280″ (7112mm) |
| 36 | WTPK 5TG F8*235 | 8″ | 5 | 234″ (5944mm) | 64.62″ (1641mm) | 298.62″ (7585mm) |
| 37 | WTPK 5TG F8*250 | 8″ | 5 | 249″ (6325mm) | 68.62″ (1743mm) | 317.62″ (8068mm) |
| 38 | WTPK 5TG F8*265 | 8″ | 5 | 265″ (6731mm) | 71″ (1803mm) | 336″ (8534mm) |
| 39 | WTPK 5TG F8*285 | 8″ | 5 | 285″ (7239mm) | 78.5″ (1994mm) | 363.5″ (9233mm) |
| 40 | WTPK 5TG F9*220 | 9″ | 5 | 218″ (5537mm) | 62.44″ (1586mm) | 280.44″ (7123mm) |
| 41 | WTPK 5TG F9*235 | 9″ | 5 | 233″ (5918mm) | 65.44″ (1662mm) | 298.44″ (7580mm) |
| 42 | WTPK 5TG F9*250 | 9″ | 5 | 248″ (6299mm) | 68.44″ (1738mm) | 316.44″ (8037mm) |
| 43 | WTPK 5TG F9*265 | 9″ | 5 | 265″ (6731mm) | 72.62″ (1844mm) | 337.62″ (8575mm) |
| 44 | WTPK 5TG F9*280 | 9″ | 5 | 280″ (7112mm) | 72.62″ (1997mm) | 358.62″ (9109mm) |
| 45 | WTPK 5TG F9*300 | 9″ | 5 | 300″ (7620mm) | 79″ (2007mm) | 379″ (9627mm) |
| 46 | WTPK 5TG F9*320 | 9″ | 5 | 320″ (8128mm) | 83″ (2108mm) | 403″ (9628mm) |
| 47 | WTPK 5TG F9*340 | 9″ | 5 | 340″ (8636mm) | 87″ (2210mm) | 427″ (10846mm) |
3. hydraulic telescopic cylinder for dump truck produce line
700 sets manufacturing equipment,such as cold drawing production line ,heat treatment production line ,surface treatment production line,testing equipment,various digital-control machining equipment,gantry style linear electroplating production line.
4. hydraulic telescopic cylinder for dump truck quality guarantee system
Program before Delivery
1). Trial Operation Test
2). Start-up Pressure Test
3). Pressure-Tight Test
4). Leak Test
5). Full Stroke Test
6). Buffer Test
7). Testing the Effect of Limit
8). Load Efficiency Test
9). Reliability Test
Every piece of hydraulic cylinder are tested and will send out only after they are pasted the each test.
Our company has abundant technical force and perfect testing means. By making wide technical and business cooperation with many related enterprises, universities, colleges and institutes both at home and abroad, and employing senior engineers and software engineers, we have greatly strengthened and improved our designing, processing, and testing abilities.
5. After-service
1).Pre-sale service: Keep communicating with the truck manufacturers , including selection of product model , design of hydraulic system, test of performance and analysis of the accident. Once the problems occur, we will solve them immediately together with truck manufacturers .
2).The sale service: Provide training and technical support for users.
3).After-sale service: Solve the problem firstly, then analyse responsibility ; Replace the system components immediately if any need.
4). 24 hours telephone service hotline.
6.Exhibition and partner
7. FAQ
Q1. What are the same aspects of your cylinder with CHINAMFG cylinder?
A: Same inside structure.
Same outside dimension and same mounting sizes. It can be interchangeable with Hyva’s
Q2. Compared with CHINAMFG cylinder, what are your cylinder advantages?
A: 1. Rod are chrome plated.
2. Tubes are quenched and tempered.
3. Tube inner hole goes through deephole boring machine processing. Surface roughness is 0.4Ra
and circular degree is 0.571.
4. Good quality yet lower price.
Q3: Are you a manufacture or a trade company?
A: Manufacture, we are the leader manufacturer of hydraulic industry in China with over 20 years’ experience and technology accumulation. With strong technical team we could solve any annoyance of you.
Q4: Do you have quality control system?
A: Yes, The quality management system introduced is: ISO/TS 16949:2009-certified by NQA and IATF cert.
Q5: How can i get a booklet and buy a cylinder from you?
A: Very easy! Just leave me a message or email or call me directly, let me know you are interesting in our products. I will talk with you for the details soon!
Q6: Can you tell me the price for the cylinder?
A: 1. Please advice the drawing with technical requirement.
2. Please advice the model No. after you check our booklet.
3. Please advice the tipping capacity, number of stages, closed length, mounting type and size.
4. Please also help advice the quantities, this is very important.
Q7: Do your products come with a warranty?
A: Yes, we have 14month from production time. In this time, if the quality problem we will free repair for you.
Q8: Hydraulic cylinder internal leakage?
A: 3 main reasons causing internal leakage: Overload, polishing bad controlled, cheap seal kits. As is known to all, vehicles in China are often overloaded, our products all designed to bear the overload power. Advanced equipment could assure the polish processing. And we use the imported/TOP brand seals to meet customers’ requirement.
Q9: What about the quality feedback of your products?
A: WE HAVE NEVER RECEIVED EVEN ONCE QUALITY COMPLAINT FOR MANY YEARS OF INTERNATIONAL BUSINESS.
Q10: Can you help me to install or recommend what kind of hydraulic cylinder or power pack should I use for specific machine?
A: Yes, we have 25 experienced engineers who are always ready to help you. If you do not know what kind of hydraulic cylinders should be used in your machine, please just contact us, our engineers will design the exact products match your need.
Q11: What is the delivery time?
A: 20 days for bulk production, which is depend on quality, production process and so on.
Q12: What is your main payment term?
A: T/T, L/C, D/A, D/P either is available.
Q13: What is your contact information?
A: Mob: –
| Material: | Steel |
|---|---|
| Usage: | Lifting,Paushing and Falling |
| Structure: | Piston Cylinder |
| Power: | Hydraulic |
| Standard: | Standard |
| Pressure Direction: | Double-acting Cylinder |
| Customization: |
Available
|
|
|---|
What advancements in hydraulic cylinder technology have improved sealing and reliability?
Advancements in hydraulic cylinder technology have continuously contributed to improving sealing and reliability in hydraulic systems. These advancements aim to address common challenges such as leakage, wear, and failure of seals, ensuring optimal performance and longevity. Here are several key advancements that have significantly improved sealing and reliability in hydraulic cylinders:
1. High-Performance Sealing Materials:
– The development of advanced sealing materials has greatly improved the sealing capabilities of hydraulic cylinders. Traditional sealing materials like rubber have been replaced or enhanced with high-performance materials such as polyurethane, PTFE (polytetrafluoroethylene), and various composite materials. These materials offer superior resistance to wear, temperature, and chemical degradation, resulting in improved sealing performance and extended seal life.
2. Enhanced Seal Designs:
– Advancements in seal designs have focused on improving sealing efficiency and reliability. Innovative seal profiles, such as lip seals, wipers, and scrapers, have been developed to optimize fluid retention and prevent contamination. These designs provide better sealing performance, minimizing the risk of fluid leakage and maintaining system integrity. Additionally, improved seal geometries and manufacturing techniques ensure tighter tolerances, reducing the potential for seal failure due to misalignment or extrusion.
3. Integrated Seal and Bearing Systems:
– Hydraulic cylinders now incorporate integrated seal and bearing systems, where the sealing elements also serve as bearing surfaces. This design approach reduces the number of components and potential failure points, improving overall reliability. By integrating seals and bearings, the risk of seal damage or displacement due to excessive loads or misalignment is minimized, resulting in enhanced sealing performance and increased reliability.
4. Advanced Coatings and Surface Treatments:
– The application of advanced coatings and surface treatments to hydraulic cylinder components has significantly improved sealing and reliability. Coatings such as chrome plating or ceramic coatings enhance surface hardness, wear resistance, and corrosion resistance. These surface treatments provide a smoother and more durable surface for seals to operate against, reducing friction and improving sealing performance. Moreover, specialized coatings can also provide self-lubricating properties, reducing the need for additional lubrication and enhancing reliability.
5. Sealing System Monitoring and Diagnostic Technologies:
– The integration of monitoring and diagnostic technologies in hydraulic systems has revolutionized seal performance and reliability. Sensors and monitoring systems can detect and alert operators to potential seal failures or leaks before they escalate. Real-time monitoring of pressure, temperature, and seal performance parameters allows for proactive maintenance and early intervention, preventing costly downtime and ensuring optimal sealing and reliability.
6. Computational Modeling and Simulation:
– Computational modeling and simulation techniques have played a significant role in advancing hydraulic cylinder sealing and reliability. These tools enable engineers to analyze and optimize seal designs, fluid flow dynamics, and contact stresses. By simulating various operating conditions, potential issues such as seal extrusion, wear, or leakage can be identified and mitigated early in the design phase, resulting in improved sealing performance and enhanced reliability.
7. Systematic Maintenance Practices:
– Advances in hydraulic cylinder technology have also emphasized the importance of systematic maintenance practices to ensure sealing and overall system reliability. Regular inspection, lubrication, and replacement of seals, as well as routine system flushing and filtration, help prevent premature seal failure and optimize sealing performance. Implementing preventive maintenance schedules and adhering to recommended service intervals contribute to extended seal life and enhanced reliability.
In summary, advancements in hydraulic cylinder technology have led to significant improvements in sealing and reliability. High-performance sealing materials, enhanced seal designs, integrated seal and bearing systems, advanced coatings and surface treatments, sealing system monitoring and diagnostics, computational modeling and simulation, and systematic maintenance practices have all played key roles in achieving optimal sealing performance and increased reliability. These advancements have resulted in more efficient and dependable hydraulic systems, minimizing leakage, wear, and failure of seals, and ultimately improving the overall performance and longevity of hydraulic cylinders in diverse applications.
Handling Challenges of Different Fluid Viscosities in Hydraulic Cylinders
Hydraulic cylinders are designed to handle the challenges associated with different fluid viscosities. The viscosity of hydraulic fluid can vary based on temperature, type of fluid used, and other factors. Hydraulic systems need to accommodate these variations to ensure optimal performance and efficiency. Let’s explore how hydraulic cylinders handle the challenges of different fluid viscosities:
- Fluid Selection: Hydraulic cylinders are designed to work with a range of hydraulic fluids, each with its specific viscosity characteristics. The selection of an appropriate fluid with the desired viscosity is crucial to ensure optimal performance. Manufacturers provide guidelines regarding the recommended viscosity range for specific hydraulic systems and cylinders. By choosing the right fluid, hydraulic cylinders can effectively handle the challenges posed by different fluid viscosities.
- Viscosity Compensation: Hydraulic systems often incorporate features to compensate for variations in fluid viscosity. For example, some hydraulic systems utilize pressure compensating valves that adjust the flow rate based on the viscosity of the fluid. This compensation ensures consistent performance across different operating conditions and fluid viscosities. Hydraulic cylinders work in conjunction with these compensation mechanisms to maintain precision and control, regardless of the fluid viscosity.
- Temperature Control: Fluid viscosity is highly dependent on temperature. Hydraulic cylinders employ various temperature control mechanisms to address the challenges posed by temperature-induced viscosity changes. Heat exchangers, coolers, and thermostatic valves are commonly used to regulate the temperature of the hydraulic fluid within the system. By controlling the fluid temperature, hydraulic cylinders can maintain the desired viscosity range, ensuring reliable and efficient operation.
- Efficient Filtration: Contaminants in hydraulic fluid can affect its viscosity and overall performance. Hydraulic systems incorporate efficient filtration systems to remove particles and impurities from the fluid. Clean fluid with the appropriate viscosity ensures optimal functioning of hydraulic cylinders. Regular maintenance and filter replacements are essential to uphold the desired fluid viscosity and prevent issues related to fluid contamination.
- Proper Lubrication: Different fluid viscosities can impact the lubrication properties within hydraulic cylinders. Lubrication is essential for minimizing friction and wear between moving parts. Hydraulic systems employ lubricants specifically formulated for the anticipated fluid viscosity range. Adequate lubrication ensures smooth operation and extends the lifespan of hydraulic cylinders, even in the presence of varying fluid viscosities.
In summary, hydraulic cylinders employ various strategies to handle the challenges associated with different fluid viscosities. By selecting appropriate fluids, incorporating viscosity compensation mechanisms, controlling temperature, implementing efficient filtration, and ensuring proper lubrication, hydraulic cylinders can accommodate variations in fluid viscosity. These measures enable hydraulic systems to deliver consistent performance, precise control, and efficient operation across different fluid viscosity ranges.
How do hydraulic cylinders generate force and motion using hydraulic fluid?
Hydraulic cylinders generate force and motion by utilizing the principles of fluid mechanics, specifically Pascal’s law, in conjunction with the properties of hydraulic fluid. The process involves the conversion of hydraulic energy into mechanical force and linear motion. Here’s a detailed explanation of how hydraulic cylinders achieve this:
1. Pascal’s Law:
– Hydraulic cylinders operate based on Pascal’s law, which states that when pressure is applied to a fluid in a confined space, it is transmitted equally in all directions. In the context of hydraulic cylinders, this means that when hydraulic fluid is pressurized, the force is evenly distributed throughout the fluid and transmitted to all surfaces in contact with the fluid.
2. Hydraulic Fluid and Pressure:
– Hydraulic systems use a specialized fluid, typically hydraulic oil, as the working medium. This fluid is stored in a reservoir and circulated through the system by a hydraulic pump. The pump pressurizes the fluid, creating hydraulic pressure that can be controlled and directed to various components, including hydraulic cylinders.
3. Cylinder Design and Components:
– Hydraulic cylinders consist of several key components, including a cylindrical barrel, a piston, a piston rod, and various seals. The barrel is a hollow tube that houses the piston and allows for fluid flow. The piston divides the cylinder into two chambers: the rod side and the cap side. The piston rod extends from the piston and provides a connection point for external loads. Seals are used to prevent fluid leakage and maintain hydraulic pressure within the cylinder.
4. Fluid Input and Motion:
– To generate force and motion, hydraulic fluid is directed into one side of the cylinder, creating pressure on the corresponding surface of the piston. This pressure is transmitted through the fluid to the other side of the piston.
5. Force Generation:
– The force generated by a hydraulic cylinder is a result of the pressure applied to a specific surface area of the piston. The force exerted by the hydraulic cylinder can be calculated using the formula: Force = Pressure × Area. The area is determined by the diameter of the piston or the piston rod, depending on which side of the cylinder the fluid is acting upon.
6. Linear Motion:
– As the pressurized hydraulic fluid acts on the piston, it generates a force that moves the piston in a linear direction within the cylinder. This linear motion is transferred to the piston rod, which extends or retracts accordingly. The piston rod can be connected to external components or machinery, allowing the generated force to perform various tasks, such as lifting, pushing, pulling, or controlling mechanisms.
7. Control and Regulation:
– The force and motion generated by hydraulic cylinders can be controlled and regulated by adjusting the flow of hydraulic fluid into the cylinder. By regulating the flow rate, pressure, and direction of the fluid, the speed, force, and direction of the cylinder’s movement can be precisely controlled. This control allows for accurate positioning, smooth operation, and synchronization of multiple cylinders in complex machinery.
8. Return and Recirculation of Fluid:
– After the hydraulic cylinder completes its stroke, the hydraulic fluid on the opposite side of the piston needs to be returned to the reservoir. This is typically achieved through hydraulic valves that control the flow direction, allowing the fluid to return and be recirculated in the system for further use.
In summary, hydraulic cylinders generate force and motion by utilizing the principles of Pascal’s law. Pressurized hydraulic fluid acts on the piston, creating force that moves the piston in a linear direction. This linear motion is transferred to the piston rod, allowing the generated force to perform various tasks. By controlling the flow of hydraulic fluid, the force and motion of hydraulic cylinders can be precisely regulated, contributing to their versatility and wide range of applications in machinery.
editor by CX 2023-10-28
China OEM CZPT Type Hydraulic Cylinders Manufacturer From China Supplier vacuum pump oil near me
Product Description
| Item | Single Acting Hydraulic Telescopic Cylinder |
| Type | FC/FE/FEE/FSE/Pin to Pin Mounting/Pin to Trunnion Mounting |
| HS Code | 8412210090 |
| Each Stage Diameter(mm) | 221/196/172/150/129/110/91/75/60; 214/191/169/149/129/110/91/75/60; 202/179/157/137/118/99/80/63; 9”/8”/7”/6”/5”/4”/3” |
| Max.Stroke(mm) | 12000mm |
| Raw Materials | 27SiMn,16Mn,45#,20# seamless steel pipe with quenched&tempered |
| Seal Kits | Kaden,Hallite,Merkel,Guarnitec etc |
| Max.Pressure | 25MPa/250Bar |
| Chrome Plating | Hard chrome plated |
| Chrome Thickness | 0.015-0.571mm |
| Color | According to your needs,you can choose your favorite color (Black/Blue/Red/Yellow/Gray/White etc) |
| Quality Check | All the parts and the finished hydraulic cylinders will be tested before delivery |
| Warranty | 14 Months |
| Lead Time | 30-35 working days after deposit payment |
| Package | Plywood pallet or steel box suitable for export |
| Customers | USA,Canada,Mexico,Russia,Australia,New Zealand,Netherlands,Poland,Italy,South Korea, South America,South Africa etc |
| OEM/ODM | Yes |
Company Introduction
Zhongxin Machinery specialize in the production and R&D of Dump Truck&Trailer Telescopic Hydraulic Cylinder,
Dump Truck Hydraulic System,Agricultural Machinery Hydraulic Cylinder, Garbage Truck Hydraulic Cylinder,
Tipping Platform Hydraulic Cylinder,Snow Plow Hydraulic Cylinder and so on.
Over the years development,our products have been exported to
America,Australia,Russia,Canada,Mexico,Guatemala,Colombia,Netherlands etc
and have been widely praised by the customers from home and abroad.
We are committed to providing customers with high quality and reasonable price products.
All ZhongXin products are designed,engineered and manufactured by highly skilled and experienced engineers,
All the products do QC 3 times before delivery to make sure the quality.
Our Equipment
PARKER Type Telescopic Hydraulic Cylinder List
Hydraulic Cylinder Application
Package&Shipping
Customers
FAQ
A. Compared with CHINAMFG cylinder, what are your cylinder advantages?
1. Rod are chrome plated.
2. Tubes are quenched and tempered.
3.Tube inner hole goes through deep hole boring machine processing. Surface roughness is 0.4Ra
and circular degree is 0.571.
4. Good quality yet lower price.
B: Are you a manufacturer or a trading company?
Manufacturer, we are the leader manufacturer of hydraulic industry in China with 14 years’ experience and technology accumulation.With strong technical team we could solve any annoyance of you.
C: How can I get a booklet and buy a cylinder from you?
Just leave me a message or email or call me directly, let me know you are interesting in our products. I will talk with you for the details soon!
1. Please advice the drawing with technical requirement.
2. Please advice the model No. after you check our booklet.
3. Please advice the tipping capacity, number of stages, closed length, mounting type and size.
4. Please also help advice the quantities, this is very important.
D: Do your products come with a warranty?
Yes, we have 14 months warranty. In this year, if the quality problem we will free repair for you.
E: What about the quality feedback of your products?
We have never received even once quality complaint for many years of international business.
F: Can you help me to install or recommend what kind of hydraulic cylinder or power pack should I use for specific machine?
Yes, we have 6 experienced engineers who are always ready to help you. If you do not know what kind of hydraulic cylinders should be used in your machine, please just contact us, our engineers will design the exact products match your need.
G: What is the delivery time?
Within 15 days for samples.
25-30 days for bulk production, which is depend on quality, production process and so on.
H: What is your main payment term?
T/T, L/C, either is available.
| Certification: | CE, ISO9001 |
|---|---|
| Pressure: | High Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Double Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Samples: |
US$ 270/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
What role do hydraulic cylinders play in optimizing power distribution and efficiency?
Hydraulic cylinders play a significant role in optimizing power distribution and efficiency in various applications. They are widely used in industries such as construction, manufacturing, agriculture, and transportation, where efficient power transmission and precise control are essential. Here’s a detailed explanation of the role hydraulic cylinders play in optimizing power distribution and efficiency:
1. Power Transmission:
– Hydraulic cylinders serve as a means of power transmission in hydraulic systems. They convert the hydraulic fluid’s pressure and flow into linear mechanical force, allowing for controlled movement of loads. Hydraulic cylinders efficiently transmit power from an energy source, such as a hydraulic pump, to the working components of the system. The ability to transmit power over long distances with minimal energy losses makes hydraulic cylinders an efficient choice for various applications.
2. High Power Density:
– Hydraulic cylinders offer high power density, meaning they can generate significant force relative to their size. This characteristic enables compact and lightweight hydraulic systems while delivering substantial power output. Hydraulic cylinders can produce high forces even at low operating speeds, making them suitable for heavy-duty applications. The high power density of hydraulic cylinders contributes to the optimization of power distribution by maximizing the force output while minimizing the system’s overall size and weight.
3. Load Handling and Control:
– Hydraulic cylinders provide precise load handling and control capabilities, contributing to power distribution optimization. By adjusting the flow of hydraulic fluid to the cylinder, operators can control the speed, force, and direction of the cylinder’s movement. This level of control allows for accurate positioning and smooth operation of loads, reducing energy waste and improving overall system efficiency. Hydraulic cylinders enable precise load handling and control, leading to optimal power distribution and improved energy efficiency.
4. Variable Force and Speed:
– Hydraulic cylinders offer the advantage of variable force and speed control. By regulating the flow of hydraulic fluid, the force exerted by the cylinder can be adjusted as needed. This flexibility enables hydraulic systems to adapt to different load requirements, optimizing power distribution. Hydraulic cylinders can operate at varying speeds, allowing for efficient power distribution across different stages of an operation. The ability to vary force and speed according to the application’s demands enhances energy efficiency and overall system performance.
5. Energy Recovery:
– Hydraulic cylinders can contribute to energy efficiency through energy recovery mechanisms. In certain applications, hydraulic systems utilize accumulators to store and release energy. Hydraulic cylinders can store energy during deceleration or when the load is lowering, and then release it to assist in subsequent movements. This energy recovery process reduces the overall energy consumption of the system, optimizing power distribution and improving efficiency. The ability to recover and reuse energy enhances the sustainability and cost-effectiveness of hydraulic systems.
6. Integrated Control Systems:
– Hydraulic cylinders can be integrated into advanced control systems, such as servo control or proportional control systems. These systems utilize electronic feedback, sensors, and control algorithms to optimize power distribution and efficiency. By continuously monitoring and adjusting the flow of hydraulic fluid, the control systems ensure that the cylinder operates at the most efficient operating point, minimizing energy losses and maximizing power distribution. Integrated control systems enhance the overall energy efficiency of hydraulic systems and contribute to power optimization.
7. System Efficiency Improvement:
– Hydraulic cylinders, when combined with other components in a hydraulic system, contribute to overall system efficiency improvement. The integration of efficient hydraulic pumps, valves, and actuators helps minimize energy losses, pressure drops, and heat generation. By optimizing the design and configuration of the hydraulic system, including the selection of appropriate cylinder sizes, operating pressures, and control strategies, power distribution can be optimized, leading to improved energy efficiency. Proper system design and component selection are critical for achieving optimal power distribution and efficiency.
In summary, hydraulic cylinders play a crucial role in optimizing power distribution and efficiency in various applications. They enable efficient power transmission, offer high power density, provide precise load handling and control, allow for variable force and speed control, facilitate energy recovery, can be integrated into advanced control systems, and contribute to overall system efficiency improvement. By leveraging the capabilities of hydraulic cylinders, industries can achieve better power utilization, reduced energy consumption, and improved system performance.
Contribution of Hydraulic Cylinders to the Efficiency of Agricultural Tasks like Plowing
Hydraulic cylinders play a significant role in enhancing the efficiency of agricultural tasks, including plowing. By providing power, control, and versatility, hydraulic cylinders enable agricultural machinery to perform tasks more effectively and with greater precision. Let’s explore how hydraulic cylinders contribute to the efficiency of plowing and other agricultural tasks:
- Powerful Force Generation: Hydraulic cylinders are capable of generating high forces, making them ideal for tasks that require substantial power, such as plowing. The hydraulic system provides pressurized fluid to the cylinders, which convert this hydraulic energy into mechanical force. This force is then utilized to drive plow blades through the soil, overcoming resistance and facilitating efficient soil penetration.
- Adjustable Working Depth: Hydraulic cylinders allow for easy and precise adjustment of plow working depth. By controlling the extension or retraction of the hydraulic cylinder, the depth of the plow blades can be adjusted according to soil conditions, crop requirements, or the farmer’s preferences. This adjustability enhances efficiency by ensuring optimal soil tillage and minimizing unnecessary energy expenditure.
- Responsive Control: Hydraulic systems offer highly responsive control, enabling farmers to make quick adjustments during plowing operations. Hydraulic cylinders respond rapidly to changes in hydraulic pressure and valve settings, allowing for immediate modifications in the plow’s position, depth, or angle. This responsiveness enhances efficiency by facilitating on-the-go adjustments based on soil variations, obstacles, or changing field conditions.
- Implement Versatility: Hydraulic cylinders enable the attachment of various implements to agricultural machinery, expanding their functionality and versatility. In the case of plowing, hydraulic cylinders allow for the attachment and detachment of plow blades or other tillage implements. This versatility enables farmers to adapt their equipment to different soil types, field sizes, or specific plowing requirements, enhancing efficiency by maximizing the utility of the machinery.
- Efficient Time Management: Hydraulic cylinders contribute to time efficiency in agricultural tasks like plowing. With hydraulic systems, farmers can operate plows at higher speeds while maintaining control and precision. The responsive nature of hydraulic cylinders allows for efficient turning, maneuvering, and repositioning of plows, minimizing downtime and optimizing field coverage. This time efficiency translates into increased productivity and reduced overall operational costs.
In summary, hydraulic cylinders significantly contribute to the efficiency of agricultural tasks like plowing. Through powerful force generation, adjustable working depth, responsive control, implement versatility, and efficient time management, hydraulic systems equipped with cylinders enhance the performance and productivity of agricultural machinery. These contributions allow farmers to accomplish plowing tasks more effectively, optimize field operations, and achieve improved overall efficiency in their agricultural practices.
How do hydraulic cylinders ensure precise and controlled movement in equipment?
Hydraulic cylinders are widely used in various equipment and machinery to provide precise and controlled movement. They utilize hydraulic fluid and mechanical components to achieve accurate positioning, smooth operation, and reliable control. Here’s a detailed explanation of how hydraulic cylinders ensure precise and controlled movement in equipment:
1. Hydraulic Principle:
– Hydraulic cylinders operate based on Pascal’s law, which states that pressure exerted on a fluid is transmitted equally in all directions. The hydraulic fluid is contained within the cylinder, and when pressure is applied, it acts on the piston, generating force. By controlling the pressure and flow of hydraulic fluid, the movement of the cylinder can be precisely regulated, allowing for accurate and controlled motion.
2. Force and Load Management:
– Hydraulic cylinders are designed to handle specific loads and forces. The force generated by the hydraulic cylinder depends on the hydraulic pressure and the surface area of the piston. By adjusting the pressure, the force output can be controlled. This allows for precise management of the load and ensures that the cylinder can handle the required force without exerting excessive or insufficient force. Proper load management contributes to the precise and controlled movement of the equipment.
3. Control Valves:
– Control valves play a crucial role in regulating the flow and direction of hydraulic fluid within the cylinder. These valves allow operators to control the extension and retraction of the cylinder, adjust the speed of movement, and stop or hold the cylinder at any desired position. By manipulating the control valves, precise and controlled movement can be achieved, enabling operators to position equipment accurately and perform specific tasks with precision.
4. Flow Control:
– Hydraulic cylinders incorporate flow control valves to manage the rate of hydraulic fluid flow. These valves control the speed of the cylinder’s extension and retraction, allowing for smooth and controlled movement. By adjusting the flow rate, operators can precisely control the speed of the cylinder, ensuring that it moves at the desired rate without sudden or erratic movements. Flow control contributes to the overall precision and control of the equipment’s movement.
5. Position Sensing:
– To ensure precise movement, hydraulic cylinders can be equipped with position sensing devices such as linear transducers or proximity sensors. These sensors provide feedback on the position of the cylinder, allowing for accurate position control and closed-loop control systems. By continuously monitoring the position, the equipment’s movement can be controlled with high accuracy, enabling precise positioning and operation.
6. Proportional Control:
– Advanced hydraulic systems utilize proportional control technology, which allows for precise and fine-tuned control of the hydraulic cylinder’s movement. Proportional valves, often operated by electronic control systems, provide variable flow rates and pressure adjustments. This technology enables precise control of speed, force, and position, resulting in highly accurate and controlled movement of the equipment.
7. Cushioning and Damping:
– Hydraulic cylinders can incorporate cushioning and damping mechanisms to ensure smooth and controlled movement at the end of the stroke. Cushioning features, such as adjustable cushions or shock absorbers, reduce the impact and decelerate the cylinder before reaching the end of the stroke. This prevents abrupt stops and minimizes vibrations, contributing to precise and controlled movement.
8. Load Compensation:
– Some hydraulic systems utilize load compensation mechanisms to maintain precise movement even when the load varies. Load-sensing systems monitor the load demand and adjust the hydraulic pressure and flow accordingly to meet that demand. This compensation ensures that the equipment’s movement remains accurate and controlled, regardless of changes in the applied load.
In summary, hydraulic cylinders ensure precise and controlled movement in equipment through the application of hydraulic principles, force and load management, control valves, flow control, position sensing, proportional control, cushioning and damping mechanisms, and load compensation. These features and technologies allow operators to achieve accurate positioning, smooth operation, and reliable control, enabling equipment to perform tasks with precision and efficiency. The combination of hydraulic power and careful design considerations ensures that hydraulic cylinders deliver precise and controlled movement in a wide range of industrial applications.
editor by CX 2023-10-27