Product Description
Lift freight elevator hydraulic cylinder Large tonnage hydraulic cylinder
Product Description:
Lift freight elevator hydraulic cylinder Large tonnage hydraulic cylinder has high requirements for security performance, as it works frequently with large shock and vibration, so the requirements of reliability is high. Limit working condition bear large lateral load, so it has higher requirements for hardness and wear resistance.
Product Features:
(1) Single cylinder latch interlock technology ensure reliability and security;
(2) New type counterweighing hooking technology ensure the stability performance;
(3) Large span guidance technology and oil & gas mixture suspension technology ensure the system stable and reliable.
Product Display:
Specifications:
| Item | Specifications |
| Product Name | Lift freight elevator hydraulic cylinder Large tonnage hydraulic cylinder |
| Certificate: | CE, ISO9001 |
| Production Capacity: | 5000pcs/Month |
| Sample Time | 7-10 days |
| Brand | GLIT or customer’s logo |
| Service | OEM & ODM |
| Piston Rod | Chrome or nickel plated,ground & polished piston rod |
| Seal Type | Parker,NOK, BUSAK SHAMBAN or as customer’s requirement |
| Tube | High tensile cold drawn tube, precision honed for extended seal life |
| Delivery Time | Based on order quantity. normally 15-30 days. |
| Price Advantage | Competitive factory price with guaranteed quality |
| Business Type | Manufacturer & Exporter |
Our Factory:
Inspection Process:
| Inspection Type | Inspection Standard |
| Raw Material Inspection | Before storage, QC takes the measurement of the raw materials. |
| Process Material Inspection | During the production, QCs conduct a random inspection. Before the hydraulic cylinder parts transferred to the next process, QCs takes inspection. |
| Final Function Testing | All the hydraulic cylinders take hydraulic function test |
Packing & Delivery:
Appliactions:
Application: Mobile Cranes, Trailer, excavator, log splitter, hydraulic press, garbage compactor,
lift platform, dock leveler
About US:
HangZhou GLORIA INDUSTRIAL TECH CO.,LTD. is specializing in the production of various types of hydraulic cylinders as well as cylinder barrel, piston cylinder and other cylinder accessories.
As a highly specialized manufacturer of hydraulic cylinders, CHINAMFG provides design optimization solutions and reliable products to many customers at home and abroad. No matter in construction machinery, railway bridge machinery, port ship machinery, metallurgy and mining machinery, oil and light industry machinery, special vehicles and other industries, GLIT can provide various standard and non-standard hydraulic cylinder design optimization schemes and products according to users’ requirements, and provide integrated services for perfection and quality.
If possible, when contact with us, please apply information as below
|
Bore |
Rod |
Stroke |
Work Pressure |
Mounting |
Work environment |
|
|
|
|
|
|
|
Or you can offer us your sketch diagram or photos so that we could understand you exactly meaning, help us avoid mistakes.
And if you have samples, we can manufacture according to your samples after sending to us.
Welcome to our factory if you have any time.
Your satisfaction is our biggest motivation.
Now, you can contact with us for any question or inquiry.
FAQ:
1, What does your company do?
A: we are a supplier of high quality hydraulic products including Hydraulic Cylinder, Hydraulic Motor, Hydraulic Power Pack, Hydraulic station and other Hydraulic components.
2, Are you a manufacture or a trading company?
A: We are a manufacturer.
3, What certificate do you have?
A: All our factories are ISO certificated. And our main suppliers of materials and parts are with CE, RoHS, CSA and UL certificates.
4, How long is your delivery time?
A: The delivery time depends on different products and quantity. The cylinder usually need about 45-60 days and the Motor need about 20-30 days.
5, Can you make parts as customer’s requirement or drawing?
A: Yes, we can OEM for you as your drawings. Our engineer also can give you professional support for technical suggestions.
6, What kind of payment terms do you accept?
A: We prefer T/T through bank. 40% when order is confirmed and 60% before shipment. L/C is also acceptable for amount over 20,000USD.
9, What is your warranty policy?
A: All our products are warranted for 1 full year from date of delivery against defects in materials and workmanship. This warranty does not cover parts that are worn out through the course of normal operation or are damaged through negligence. We serious remind that unclean hydraulic oil will definitely cause damage to your Hydraulic components. And this damage is not included in the warranty range. So we strongly suggest you to use new clean oil or make sure the system oil are clean when using our parts
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | GS, CE, ISO9001 |
|---|---|
| Pressure: | Medium Pressure |
| Work Temperature: | 10-35 MPa |
| Acting Way: | Double Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Customization: |
Available
|
|
|---|
How does a lift cylinder handle variations in fluid pressure and flow rate?
A lift cylinder is designed to handle variations in fluid pressure and flow rate in order to ensure smooth and controlled operation. Here’s an explanation of how lift cylinders handle these variations:
1. Fluid Pressure:
Lift cylinders are typically part of a hydraulic system that utilizes pressurized fluid to generate the necessary force for lifting. The lift cylinder is designed to withstand varying fluid pressure levels. When the fluid pressure is increased, the lift cylinder can handle the additional force exerted on its piston. Conversely, when the fluid pressure decreases, the lift cylinder adjusts accordingly and maintains its functionality.
2. Flow Rate:
The flow rate of hydraulic fluid determines the speed at which the lift cylinder extends or retracts. Lift cylinders are designed to accommodate variations in flow rate. By controlling the flow rate of the hydraulic fluid through the use of control valves or flow control devices, operators can adjust the speed of the lift cylinder’s movement. This allows for precise and controlled lifting operations.
3. Control Valves:
Control valves are an integral part of the hydraulic system that regulates the fluid pressure and flow rate. Lift cylinders are often equipped with control valves that enable operators to control the movement of the cylinder by adjusting the pressure and flow of the hydraulic fluid. These valves can be manually operated or automated, providing flexibility in handling variations in fluid pressure and flow rate.
4. Cylinder Design:
Lift cylinders are designed to be robust and durable, capable of withstanding variations in fluid pressure and flow rate. The cylinder’s construction and materials are selected to ensure optimal performance under different operating conditions. Seals and other components within the lift cylinder are designed to maintain their functionality and prevent leakage, even when subjected to changes in fluid pressure and flow rate.
5. Fluid Control Systems:
In more advanced lift cylinder systems, fluid control systems may be employed to handle variations in fluid pressure and flow rate. These systems can include pressure relief valves, flow control valves, or proportional valves. Pressure relief valves protect the lift cylinder and the hydraulic system from excessive pressure, while flow control valves regulate the flow rate of the hydraulic fluid. Proportional valves provide precise control over both pressure and flow, allowing for fine-tuning of the lift cylinder’s movement.
In summary, lift cylinders are designed to handle variations in fluid pressure and flow rate to ensure smooth and controlled lifting operations. With the use of control valves, robust cylinder design, and fluid control systems, lift cylinders can adapt to changes in fluid pressure and flow rate, providing reliable and efficient performance.
Can lift cylinders be used in manufacturing and production machinery?
Yes, lift cylinders are commonly used in manufacturing and production machinery. Lift cylinders, also known as hydraulic cylinders, are devices that generate linear force and motion through the use of pressurized hydraulic fluid. They are widely employed in various industrial applications for lifting, pushing, pulling, and holding heavy loads.
In manufacturing and production machinery, lift cylinders play a crucial role in providing controlled movement and force for a wide range of tasks. Here are some examples of how lift cylinders are used:
- Material Handling: Lift cylinders are utilized in machinery such as forklifts, cranes, and material handling equipment to lift and transport heavy objects. They allow for precise positioning and movement of loads, improving efficiency and safety in material handling operations.
- Assembly and Automation: Lift cylinders are integrated into assembly lines and automated machinery to perform tasks like part insertion, pressing, and clamping. They provide the necessary force and motion required for assembling components or joining parts together.
- Presses and Punching Machines: Lift cylinders are employed in presses and punching machines to exert force for bending, forming, and shaping materials. These cylinders ensure accurate and consistent results in metalworking processes.
- Industrial Robots: Lift cylinders are used in robotic systems to enable lifting and manipulation of objects. They facilitate the controlled movement of robot arms and end-effectors, allowing robots to perform tasks such as pick-and-place operations, welding, and painting.
Lift cylinders offer several advantages in manufacturing and production machinery. They provide high force capabilities, precise control over movement, compact design, and the ability to operate in various orientations. Furthermore, their hydraulic nature allows for smooth and gradual acceleration and deceleration, reducing the risk of damage to the machinery or the materials being handled.
In conclusion, lift cylinders are extensively utilized in manufacturing and production machinery across different industries. Their versatility, reliability, and ability to generate controlled linear force make them essential components in a wide range of industrial applications.
How does a lift cylinder differ from other types of hydraulic cylinders?
A lift cylinder, also known as a hydraulic lift cylinder or hydraulic lifting cylinder, has some distinct characteristics that set it apart from other types of hydraulic cylinders. Here’s an explanation of how a lift cylinder differs from other hydraulic cylinders:
While hydraulic cylinders come in various types and designs, including single-acting, double-acting, telescopic, and differential, a lift cylinder typically refers to a double-acting cylinder. Here are some key differences:
1. Double-Acting Design:
A lift cylinder is generally designed as a double-acting cylinder, meaning it can generate force in both the extension and retraction strokes. This allows for bidirectional movement and greater flexibility in lifting and lowering operations. In contrast, some other types of hydraulic cylinders, such as single-acting cylinders, generate force in only one direction.
2. Linear Motion:
The primary function of a lift cylinder is to provide linear motion for lifting and lowering loads. It is specifically designed to generate vertical movement, making it suitable for applications that require vertical displacement, such as hydraulic lifts, scissor lifts, and elevating platforms.
3. Load Capacity:
Due to their design and intended use, lift cylinders are typically designed to handle heavier loads compared to other types of hydraulic cylinders. They are engineered to provide high lifting capacities and withstand the forces associated with lifting heavy objects.
4. Control Valve Configuration:
Lift cylinders often require specialized control valve configurations to regulate their operation. This is because precise control is crucial in lifting and lowering operations, especially in applications where safety and accuracy are paramount, such as in hydraulic lifts or elevators.
5. Application-Specific:
While other types of hydraulic cylinders have diverse applications across various industries, lift cylinders are commonly used in specific applications that require vertical lifting and lowering. They are frequently employed in hydraulic lifts, scissor lifts, material handling equipment, and other vertical motion systems.
6. Construction and Mounting:
Lift cylinders may have specific construction features and mounting options to accommodate their application requirements. For example, they may include features like safety locks, cushioning mechanisms, or specialized mounting brackets to ensure secure and efficient operation in lifting applications.
In summary, a lift cylinder differs from other types of hydraulic cylinders in terms of its double-acting design, focus on linear motion for lifting and lowering, higher load capacity, specialized control valve configuration, application-specific usage, and construction features tailored for lifting applications. These distinctions make lift cylinders well-suited for vertical motion systems and applications that require reliable and precise lifting operations.
editor by CX 2024-04-12
China factory 700bar Large Capacity Hydraulic Lift Tools Cylinder supplier
Product Description
Technical Characteristics:
high tonnage double acting hydraulic cylinders are designed specifically for heavy lifting up to 1,Nm);
•Hydraulic bolt tensioner (M24-M6 /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Type: | Hydraulic Jack |
|---|---|
| Structure: | Hydraulic Jack |
| Capacity (Load): | 11-20T |
| Power Source: | Hydraulic |
| Max Height: | 100-150mm |
| Certification: | EPA, CS, CE, RoHS, ISO 9001:2000, ISO 9001:2008 |
| Customization: |
Available
|
|
|---|
Can lift cylinders be used in dock levelers and loading ramps?
Yes, lift cylinders can be used in dock levelers and loading ramps. Here’s an explanation of their utilization in these applications:
Dock levelers and loading ramps are essential equipment in logistics and transportation facilities, allowing for efficient loading and unloading of goods between trucks and loading docks. Lift cylinders play a crucial role in these systems by providing the necessary lifting and positioning capabilities.
In dock levelers, lift cylinders are employed to bridge the gap between the loading dock and the truck bed, ensuring a smooth transition for material handling equipment such as forklifts or pallet jacks. These cylinders are typically integrated into the mechanical or hydraulic systems of the dock leveler, allowing for controlled vertical movement. By extending or retracting the lift cylinders, the dock leveler can be adjusted to match the height of the truck bed, enabling safe and efficient loading or unloading of cargo.
Loading ramps, also known as mobile yard ramps or portable ramps, are used in situations where a permanent loading dock is not available or when additional flexibility is required. Lift cylinders are utilized in loading ramps to provide the means for height adjustment and inclination control. By extending or retracting the lift cylinders, the ramp can be raised or lowered to align with the truck bed height, facilitating the movement of goods between the ramp and the truck.
The use of lift cylinders in dock levelers and loading ramps ensures precise and controlled positioning during the loading and unloading process. Operators can adjust the lift cylinders to match the specific height requirements, allowing for smooth and safe transfer of materials without causing damage to the goods or the equipment.
Lift cylinders used in dock levelers and loading ramps are designed to withstand heavy loads and endure frequent use. They are constructed with robust materials and incorporate features such as seals and bearings to ensure durability and reliability in demanding industrial environments.
Furthermore, lift cylinders in dock levelers and loading ramps may incorporate safety features such as automatic descent control or velocity fuses. These safety mechanisms help prevent sudden drops or uncontrolled movements in the event of a hydraulic system failure, enhancing the overall safety of the loading and unloading operations.
In summary, lift cylinders are commonly utilized in dock levelers and loading ramps to provide reliable and controlled lifting and positioning capabilities. Their ability to handle heavy loads, facilitate height adjustment, and incorporate safety features makes them integral components in these applications, contributing to efficient and safe material handling operations.
How does a lift cylinder handle variations in cylinder stroke length?
A lift cylinder is designed to handle variations in cylinder stroke length through its adjustable rod or piston. The stroke length refers to the distance the cylinder can extend or retract, and it can be adjusted to meet specific requirements in different applications.
In hydraulic lift cylinders, the stroke length can be modified by adjusting the position of the rod or piston within the cylinder. This adjustment is typically achieved by adding or removing spacers or by using adjustable stops. By changing the effective length of the cylinder, the stroke can be increased or decreased accordingly.
The adjustment of the stroke length allows the lift cylinder to accommodate different operational needs. For example, in material handling applications, where varying load sizes are encountered, the stroke length can be adjusted to ensure that the cylinder extends or retracts precisely to the required position. This flexibility enables the lift cylinder to handle a wide range of loads and adapt to different lifting or pushing scenarios.
In addition to adjusting the stroke length, lift cylinders often incorporate position feedback mechanisms. These mechanisms, such as linear transducers or position sensors, provide real-time feedback on the actual position of the cylinder. By monitoring the position, the control system can ensure accurate and precise control over the cylinder’s movement, regardless of the stroke length.
The ability to handle variations in cylinder stroke length is crucial in many industrial applications. It allows for adaptability, efficiency, and improved performance in tasks such as material handling, assembly, and automation. By adjusting the stroke length, lift cylinders can optimize their operation, ensuring that the required force and movement are achieved consistently.
In summary, lift cylinders handle variations in cylinder stroke length through adjustable rods or pistons. This adjustment capability, combined with position feedback mechanisms, enables precise control and adaptability in different applications. By accommodating different stroke lengths, lift cylinders can effectively meet the specific requirements of a wide range of industrial tasks.
How does a lift cylinder differ from other types of hydraulic cylinders?
A lift cylinder, also known as a hydraulic lift cylinder or hydraulic lifting cylinder, has some distinct characteristics that set it apart from other types of hydraulic cylinders. Here’s an explanation of how a lift cylinder differs from other hydraulic cylinders:
While hydraulic cylinders come in various types and designs, including single-acting, double-acting, telescopic, and differential, a lift cylinder typically refers to a double-acting cylinder. Here are some key differences:
1. Double-Acting Design:
A lift cylinder is generally designed as a double-acting cylinder, meaning it can generate force in both the extension and retraction strokes. This allows for bidirectional movement and greater flexibility in lifting and lowering operations. In contrast, some other types of hydraulic cylinders, such as single-acting cylinders, generate force in only one direction.
2. Linear Motion:
The primary function of a lift cylinder is to provide linear motion for lifting and lowering loads. It is specifically designed to generate vertical movement, making it suitable for applications that require vertical displacement, such as hydraulic lifts, scissor lifts, and elevating platforms.
3. Load Capacity:
Due to their design and intended use, lift cylinders are typically designed to handle heavier loads compared to other types of hydraulic cylinders. They are engineered to provide high lifting capacities and withstand the forces associated with lifting heavy objects.
4. Control Valve Configuration:
Lift cylinders often require specialized control valve configurations to regulate their operation. This is because precise control is crucial in lifting and lowering operations, especially in applications where safety and accuracy are paramount, such as in hydraulic lifts or elevators.
5. Application-Specific:
While other types of hydraulic cylinders have diverse applications across various industries, lift cylinders are commonly used in specific applications that require vertical lifting and lowering. They are frequently employed in hydraulic lifts, scissor lifts, material handling equipment, and other vertical motion systems.
6. Construction and Mounting:
Lift cylinders may have specific construction features and mounting options to accommodate their application requirements. For example, they may include features like safety locks, cushioning mechanisms, or specialized mounting brackets to ensure secure and efficient operation in lifting applications.
In summary, a lift cylinder differs from other types of hydraulic cylinders in terms of its double-acting design, focus on linear motion for lifting and lowering, higher load capacity, specialized control valve configuration, application-specific usage, and construction features tailored for lifting applications. These distinctions make lift cylinders well-suited for vertical motion systems and applications that require reliable and precise lifting operations.
editor by CX 2024-03-21
China Good quality Double Acting Telescopic Large High Pressure Hydraulic Cylinder for Dam vacuum pump oil near me
Product Description
Product Description
Super Large hydraulic cylinder:
Hetlock(ZheJiang )Machinery Co.,Ltd. has always been 1 of the leading enterprises in the industry for large diameter, long stroke of the hydraulic cylinder solution.
Our company has vertical lathe. The inside diameter of hydraulic cylinders can achieve the maximum 2500mm.
Professional equipment and tools to ensure the precision of the hydraulic cylinder inner bore and a good gloss finish, and with professional assembly tools, to ensure the assembly quality.
Using specialized instruments to monitor real-time deformation of cylinder when debugging, Then analyse comparing mechanics curve, To ensure the quality of each hydraulic cylinder.
Our products have applications in:
- Dam gates;
- Gate hoist;
- Drawbench;
- Plate bending rolls;
- Etc.
Product Parameters
| Material | Carbon steel, Alloy steel, Stainless steel |
| Honed tube | 20-2500mm, Heat treatment, honing, rolling |
| Piston rod | 10-2000mm ,tempering, plated nickel, Chromium or ceramic |
| Working Pressure | 5-300Mpa |
| Seals | Parker,Merkel,Hallite |
| Technology | Bosch CHINAMFG and Parker |
| Coating | Sandblasting, primer, middle paint, finish paint |
| Temperature range | -40ºC to +300ºC |
| Work medium | Hydraulic Oil |
| Piston speed | maximum 2m/s |
| Mounting style | Earrings, flange, foot mounting, screw thread. |
Product Application
Company Show
HETLOCK is a professional manufacturer of hydraulic cylinders in China, Founded in 1998, located in the international city of ZheJiang . Our plant is nearly 20000 square meter& We have 135 Employees including 11 experienced engineers and technical staff,More than 1800 type of hydraulic cylinder designed in every year. We can produce various kinds of hydraulic cylinders according to customer requirements.
The inside diameter of hydraulic cylinders can achieve the maximum 2500mm;
The hydraulic cylinders operating pressure can achieve the maximum 300MPa.
FAQ
Q1:Are you a manufacturer or trading company?
A: We are a manufacturer.
Q2: How many years of production experience do you have?
A: We have over 20 years of production experience.
Q3: Can it be customized?
A: Both standard and non-standard products can be customized.
Q4: How to ensure product quality?
A: We strictly follow the quality process for production and 100% inspection of each batch of products.
Q5: What services can you provide?
A: According to customer requirements, we can provide a one-stop solution from design, production, and delivery to meet their needs.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | CE, ISO9001 |
|---|---|
| Pressure: | High Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Double Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Customization: |
Available
|
|
|---|
How do manufacturers ensure the durability and reliability of hydraulic cylinders?
Manufacturers employ various strategies and techniques to ensure the durability and reliability of hydraulic cylinders. These measures are crucial as hydraulic cylinders are often subjected to demanding operating conditions and heavy loads. To ensure their longevity and dependable performance, manufacturers focus on the following aspects:
1. High-Quality Materials:
– Manufacturers use high-quality materials in the construction of hydraulic cylinders. Components such as cylinder barrels, piston rods, seals, and bearings are made from materials that possess excellent strength, corrosion resistance, and wear resistance properties. Common materials used include high-grade steel alloys, chrome-plated rods, and specialized coatings. The selection of appropriate materials ensures that hydraulic cylinders can withstand the stresses, pressures, and environmental conditions they encounter during operation.
2. Robust Design:
– Hydraulic cylinders are designed to withstand high loads and harsh operating conditions. Manufacturers use computer-aided design (CAD) software and finite element analysis (FEA) techniques to optimize the cylinder’s structural integrity and performance. The design includes factors such as proper wall thickness, reinforcement in critical areas, and appropriate sizing of components. Robust design practices ensure that hydraulic cylinders can withstand the forces and stresses they encounter, preventing premature failure and ensuring durability.
3. Quality Manufacturing Processes:
– Manufacturers follow stringent quality control measures during the manufacturing processes of hydraulic cylinders. These processes include precision machining, welding, heat treatment, and surface finishing. Skilled technicians and advanced machinery are employed to ensure dimensional accuracy, proper fitment of components, and overall quality. By adhering to strict manufacturing processes and quality standards, manufacturers can produce hydraulic cylinders with consistent performance and reliability.
4. Sealing Technology:
– The sealing system of hydraulic cylinders is critical for their durability and reliability. Manufacturers utilize advanced sealing technologies such as lip seals, O-rings, and composite seals to prevent fluid leakage and ingress of contaminants. Properly designed and high-quality seals ensure that hydraulic cylinders can maintain their performance over extended periods. Seals are tested for their compatibility with the hydraulic fluid, pressure resistance, and resilience to environmental factors such as temperature and humidity.
5. Performance Testing:
– Manufacturers subject hydraulic cylinders to rigorous performance testing to validate their durability and reliability. These tests simulate real-world operating conditions and evaluate factors such as load capacity, pressure resistance, fatigue life, and leakage. Performance testing helps identify any design flaws or weaknesses in the hydraulic cylinder and allows manufacturers to make necessary improvements. By conducting thorough performance testing, manufacturers can ensure that hydraulic cylinders meet or exceed the required performance standards.
6. Compliance with Industry Standards:
– Manufacturers adhere to industry standards and regulations to ensure the durability and reliability of hydraulic cylinders. These standards, such as ISO 6020/6022 and NFPA T3.6.7, provide guidelines for design, manufacturing, and performance requirements. By following these standards, manufacturers ensure that hydraulic cylinders are designed and built to meet specific quality and safety criteria. Compliance with industry standards helps establish a baseline for durability and reliability and instills confidence in the performance of hydraulic cylinders.
7. Regular Maintenance and Service:
– Manufacturers provide recommendations for regular maintenance and service of hydraulic cylinders. This includes guidelines for lubrication, inspection of components, and replacement of wear parts such as seals and bearings. Following the manufacturer’s maintenance guidelines helps ensure the long-term durability and reliability of hydraulic cylinders. Regular maintenance also allows for the early detection of potential issues, preventing major failures and extending the service life of the hydraulic cylinders.
8. Customer Support and Warranty:
– Manufacturers provide customer support and warranty services to address any issues that arise with hydraulic cylinders. They offer technical assistance, troubleshooting guidance, and replacement of defective components. The warranty ensures that customers receive reliable and durable hydraulic cylinders and provides recourse in case of any manufacturing defects or premature failures. Strong customer support and warranty policies reflect the manufacturer’s commitment to the durability and reliability of their products.
In summary, manufacturers ensure the durability and reliability of hydraulic cylinders through the use of high-quality materials, robust design practices, stringent manufacturing processes, advanced sealing technology, thorough performance testing, compliance with industry standards, regular maintenance guidelines, and customer support with warranty services. By focusing on these aspects, manufacturers can produce hydraulic cylinders that can withstand demanding conditions, provide long service life, and deliver reliable performance in various applications.
Customization of Hydraulic Cylinders for Marine and Offshore Applications
Yes, hydraulic cylinders can be customized for use in marine and offshore applications. These environments present unique challenges, such as exposure to corrosive saltwater, high humidity, and extreme operating conditions. Customization allows hydraulic cylinders to meet the specific requirements and withstand the harsh conditions encountered in marine and offshore settings. Let’s delve into the details of how hydraulic cylinders can be customized for marine and offshore applications:
- Corrosion Resistance: Marine and offshore environments expose hydraulic cylinders to corrosive elements, such as saltwater. To mitigate corrosion, hydraulic cylinders can be customized with materials and surface treatments that provide enhanced corrosion resistance. For example, cylinders can be constructed from stainless steel or coated with protective layers like chrome plating or specialized coatings to withstand the corrosive effects of saltwater.
- Sealing and Environmental Protection: Hydraulic cylinders for marine and offshore applications require robust sealing systems to prevent water ingress and protect internal components. Customized sealing solutions, such as high-quality seals, wipers, and gaskets, can be employed to ensure effective sealing and resistance to water, debris, and contaminants. Additionally, hydraulic cylinders can be designed with protective features like bellows or boots to shield vulnerable areas from environmental elements.
- High-Pressure and Shock Resistance: Marine and offshore operations may involve high-pressure hydraulic systems and encounters with dynamic loads or shocks. Customized hydraulic cylinders can be engineered to withstand these demanding conditions. They can be designed with reinforced construction, thicker walls, and specialized components to handle high-pressure applications and absorb shock loads, ensuring reliable performance and durability.
- Temperature and Fluid Compatibility: Marine and offshore applications can expose hydraulic cylinders to extreme temperature variations and specific fluid requirements. Customization allows the selection of materials, seals, and fluids compatible with the anticipated temperature range and the specific fluid being used. Hydraulic cylinders can be tailored to maintain optimal performance and reliability under challenging temperature conditions and with the designated fluid type.
- Mounting and Integration: Customized hydraulic cylinders can be designed to facilitate easy integration and mounting within marine and offshore machinery. Mounting options can be tailored to suit the available space and structural requirements of the equipment. Additionally, customized hydraulic cylinder designs can incorporate features for easy maintenance, accessibility, and connection to the hydraulic system, ensuring convenient installation and serviceability in marine and offshore applications.
In summary, hydraulic cylinders can be customized to meet the unique demands of marine and offshore applications. Customization enables the integration of corrosion-resistant materials, robust sealing systems, high-pressure and shock-resistant designs, temperature and fluid compatibility, as well as optimized mounting and integration features. By tailoring hydraulic cylinders to the specific requirements of marine and offshore environments, reliable performance, extended service life, and efficient operation can be achieved in these challenging operating conditions.
Can hydraulic cylinders be customized for specific equipment or attachment needs?
Yes, hydraulic cylinders can be customized to meet specific equipment or attachment needs. Hydraulic cylinder manufacturers often offer customization options to ensure that the cylinders meet the unique requirements of different applications. Here’s a detailed explanation of how hydraulic cylinders can be customized for specific equipment or attachment needs:
1. Size and Configuration:
– Hydraulic cylinders can be customized in terms of size and configuration to fit specific equipment or attachment requirements. The dimensions of the cylinder, such as bore size, rod diameter, and stroke length, can be tailored to match the available space and the desired force or movement requirements. Additionally, the mounting style and orientation of the cylinder can be customized to ensure proper integration with the equipment or attachment.
2. Operating Pressure and Force:
– The operating pressure and force capabilities of hydraulic cylinders can be customized to suit the specific equipment or attachment needs. Different applications may require different force outputs, and hydraulic cylinder manufacturers can design and manufacture cylinders with the appropriate piston area and pressure ratings to meet those requirements. Customization in this aspect ensures optimal performance and efficiency for the particular equipment or attachment.
3. Stroke Length:
– The stroke length of a hydraulic cylinder refers to the distance the piston can travel from fully retracted to fully extended. Customization of the stroke length allows the hydraulic cylinder to accommodate the specific range of motion required by the equipment or attachment. By adjusting the stroke length, the cylinder can be tailored to deliver the necessary extension and retraction capabilities for efficient operation.
4. Mounting Options:
– Hydraulic cylinders can be customized with various mounting options to facilitate easy installation and integration with specific equipment or attachments. Different applications may require different mounting styles, such as flange mounts, trunnion mounts, or clevis mounts. Manufacturers can provide customized mounting options to ensure proper alignment, stability, and functionality when the cylinder is connected to the equipment or attachment.
5. Sealing and Material Options:
– The sealing system of a hydraulic cylinder is crucial for preventing fluid leakage and maintaining the cylinder’s integrity. Hydraulic cylinder manufacturers offer customization options for sealing materials, such as different types of seals and seal configurations, to suit specific equipment or attachment needs. Additionally, customization of cylinder materials, such as selecting corrosion-resistant materials or specialized coatings, can enhance the cylinder’s durability and performance in specific operating environments.
6. Integration with Control Systems:
– In certain applications, hydraulic cylinders may need to be integrated with sophisticated control systems or automation technologies. Customization can involve incorporating sensors, position feedback devices, or other control elements into the hydraulic cylinder design to enable seamless integration with the overall equipment or attachment control system. This customization ensures precise control, monitoring, and synchronization of the hydraulic cylinder’s movements within the specific application.
7. Specialized Features or Accessories:
– Hydraulic cylinder customization can also involve incorporating specialized features or accessories to meet unique equipment or attachment needs. This may include the integration of safety features, such as pressure relief valves or load-holding valves, or the addition of specific ports or fittings for auxiliary functions or attachments. Customization allows hydraulic cylinders to be tailored to the specific requirements and functionalities of the equipment or attachment.
By offering customization options, hydraulic cylinder manufacturers can provide solutions that precisely match the needs of different equipment or attachment applications. Customized hydraulic cylinders ensure optimal performance, efficiency, and integration, enhancing the overall functionality and productivity of the equipment or attachment. It is important to work closely with experienced manufacturers or hydraulic system specialists to determine the specific customization requirements and ensure the successful implementation of customized hydraulic cylinders.
editor by CX 2024-03-06
China Hot selling China Factory Directly Provide Large Forklift Spare Part Steering Hydraulic Oil Cylinder with Sensor vacuum pump connector
Product Description
China Factory Directly Provide Large Forklift Spare Part Steering Hydraulic Oil Cylinder with Sensor
Product Specifications :
| Item | Specifications |
| Bore diameter | 60mm~500mm |
| Bod diameter | 30mm~450mm |
| Stroke | 100mm~600mm |
| Woorking Pressure | 17-40Mpa,Customizable |
| Surface treatment of piston rod | HaHard Chrome Plating,Electroplated Milky White Chromium+Hard Chromium,Nickel Plating+Hard Chromium Plating,High-Velocity Oxygen-Fuel CrC NiC,Ceramic Coating,Nitriding,Laser Cladding |
| Material | High tensile cold drawn tube, precision honed for extended seal life |
| Mounting | Earring,Flange,Clevis.Foot,Trunnion,Customizable |
| Seal Type | Parker,NOK, Hallite GAPI or as customer’s requirement |
| Warrenty | 18 months |
| MOQ | 1pcs |
| Production Time | Based on order quantity.normally 30-40 days. |
| Certification | ISO9001,CE, SGS |
| Color | Gery,Yellow,Red,Black,Customizable |
| Packaging | metal case,plywood case,carton or as requirement |
| Service | OEM & ODM |
| Price Advantage | Competitive factory price with guaranteed quality |
| Business Type | Manufacturer |
Product Detail:
The built-in sensor of the steering cylinder is used to accurately measure the steering displacement of large forklifts.
Mounting Method:
Appliactions: Walking Machinery,Large Forklift.
Other Products:
Our Factory:
Inspection Process:
| Inspection Type | Inspection Standard |
| Raw Material Inspection | Before storage, QC takes the measurement of the raw materials. |
| Process Material Inspection | During the production, QCs conduct a random inspection. Before the hydraulic cylinder parts transferred to the next process, QCs takes inspection. |
| Final Function Testing | All the hydraulic cylinders take hydraulic function test |
Inspection of Mechanical Properties of Raw Materials
Process Material Inspection
Final Function Testing
Packing & Delivery:
About US:
Our Certificate
ZheJiang Tianjian Hydraulic Technology Co.,Ltd is specializing in the production of various types of hydraulic cylinders as well as cylinder barrel, piston cylinder and other cylinder accessories.
As a highly specialized manufacturer of hydraulic cylinders, tianjian provides design optimization solutions and reliable products to many customers at home and abroad. No matter in construction machinery, railway bridge machinery, port ship machinery, metallurgy and mining machinery, oil and light industry machinery, special vehicles and other industries, tianjian can provide various standard and non-standard hydraulic cylinder design optimization schemes and products according to users’ requirements, and provide integrated services for perfection and quality.
If possible, when contact with us, please apply information as below
|
Bore |
Rod |
Stroke |
Work Pressure |
Mounting |
Work environment |
|
|
|
|
|
|
|
Or you can offer us your sketch diagram or photos so that we could understand you exactly meaning, help us avoid mistakes.
And if you have samples, we can manufacture according to your samples after sending to us.
Welcome to our factory if you have any time.
Your satisfaction is our biggest motivation.
Now, you can contact with us for any question or inquiry.
FAQ:
1, What does your company do?
A: we are a supplier of high quality hydraulic products including Hydraulic Cylinder, Hydraulic Motor, Hydraulic Power Pack, Hydraulic station and other Hydraulic components.
2, Are you a manufacture or a trading company?
A: We are a manufacturer.
3, What certificate do you have?
A: All our factories are ISO certificated. And our main suppliers of materials and parts are with CE, RoHS, CSA and UL certificates.
4, How long is your delivery time?
A: The delivery time depends on different products and quantity. The cylinder usually need about 45-60 days and the Motor need about 30-50 days.
5, Can you make parts as customer’s requirement or drawing?
A: Yes, we can OEM for you as your drawings. Our engineer also can give you professional support for technical suggestions.
6, What kind of payment terms do you accept?
A: We prefer T/T through bank. 30% when order is confirmed and 70% before shipment. L/C is also acceptable for amount over 20,000USD.
7, What is your warranty policy?
A: All our products are warranted for 1 full year from date of delivery against defects in materials and workmanship. This warranty does not cover parts that are worn out through the course of normal operation or are damaged through negligence. We serious remind that unclean hydraulic oil will definitely cause damage to your Hydraulic components. And this damage is not included in the warranty range. So we strongly suggest you to use new clean oil or make sure the system oil are clean when using our parts
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | GS, RoHS, CE, ISO9001 |
|---|---|
| Pressure: | Medium Pressure |
| Work Temperature: | High Temperature |
| Acting Way: | Double Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Samples: |
US$ 600/Set
1 Set(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
How does a forklift hydraulic cylinder handle variations in cylinder size?
A forklift hydraulic cylinder is designed to handle variations in cylinder size and accommodate different lifting capacities. Here’s an explanation of how it achieves this:
The hydraulic cylinder’s ability to handle variations in cylinder size is primarily dependent on its design and the following factors:
1. Piston Diameter:
The piston diameter of the hydraulic cylinder determines the lifting force it can generate. Forklift hydraulic cylinders are designed with different piston diameters to accommodate various load capacities. Larger piston diameters provide higher lifting capacities, while smaller diameters are suitable for lighter loads. The cylinder is designed and manufactured to match the required lifting capacity based on the forklift’s specifications.
2. Cylinder Construction:
The hydraulic cylinder is constructed to withstand the forces exerted during lifting operations. The materials used in its construction, such as high-strength steel, are selected based on the anticipated load capacities. The cylinder’s structural integrity ensures that it can handle the stress and pressure exerted during lifting, regardless of the cylinder size.
3. Hydraulic System Pressure:
The hydraulic system pressure plays a crucial role in determining the lifting capacity of the cylinder. By increasing or decreasing the pressure of the hydraulic fluid, the lifting force generated by the cylinder can be adjusted. The forklift’s hydraulic system is designed to provide sufficient pressure to match the lifting requirements of different cylinder sizes.
4. Control Valves and Flow:
The forklift’s hydraulic system incorporates control valves that regulate the flow of hydraulic fluid to the cylinder. These valves allow the operator to control the speed and force of the cylinder’s extension and retraction. By adjusting the flow rate, the lifting capacity can be tailored to suit the specific cylinder size and the load being lifted.
5. Sealing Mechanisms:
The hydraulic cylinder incorporates seals to prevent fluid leakage and maintain pressure. These seals, designed to accommodate different cylinder sizes, ensure a proper seal between the piston and cylinder barrel. They are selected based on the specific requirements of the cylinder size to maintain optimal performance and prevent leakage.
In summary, a forklift hydraulic cylinder handles variations in cylinder size by incorporating design elements such as piston diameter, appropriate construction materials, hydraulic system pressure, control valves, and sealing mechanisms. These factors work together to ensure that the cylinder can generate the required lifting force and withstand the forces exerted during lifting operations, regardless of the cylinder size.
Can hydraulic cylinders be used in articulated forklifts?
Yes, hydraulic cylinders can be used in articulated forklifts. Articulated forklifts, also known as flexi forklifts or narrow aisle forklifts, are designed with a unique articulating mast that allows for increased maneuverability in tight spaces. Hydraulic cylinders play a vital role in the operation of these forklifts. Here’s an explanation of their use:
Articulated forklifts utilize hydraulic cylinders in several key areas:
1. Mast Articulation:
The primary function of hydraulic cylinders in articulated forklifts is to facilitate the articulation of the mast. The mast is divided into two sections connected by a hydraulic cylinder. This cylinder enables the mast to pivot or bend at a joint, providing the forklift with the ability to articulate and operate in narrow aisles or confined spaces. By extending or retracting the hydraulic cylinder, the operator can articulate the mast to navigate through tight turns and reach pallets from various angles.
2. Lift and Tilt Functions:
Hydraulic cylinders are also used to control the lift and tilt functions of the forks in articulated forklifts. These cylinders allow for smooth and precise lifting and tilting of the forks to pick up, transport, and deposit loads. By adjusting the extension or retraction of the hydraulic cylinders, the operator can control the height and angle of the forks, ensuring efficient and safe load handling.
3. Side Shift:
Some articulated forklifts are equipped with hydraulic cylinders for side shifting capabilities. These cylinders enable the forks to move laterally, allowing for precise positioning of the load. By activating the hydraulic system, the cylinders extend or retract, shifting the forks to the desired position. This feature is particularly useful when aligning the forks with pallets or when working with varying load sizes.
4. Stabilization:
Hydraulic cylinders also contribute to the stability of articulated forklifts. They work in conjunction with the forklift’s frame and counterweight to ensure proper weight distribution and balance. By adjusting the extension or retraction of the hydraulic cylinders, the forklift can maintain stability during lifting and maneuvering operations.
In summary, hydraulic cylinders are integral components of articulated forklifts, enabling mast articulation, controlling lift and tilt functions, providing side shift capabilities, and contributing to overall stability. These cylinders play a crucial role in enhancing the maneuverability and efficiency of articulated forklifts, allowing them to operate effectively in narrow aisles and confined spaces.
What Industries Rely on Forklifts with Hydraulic Cylinders?
Various industries heavily rely on forklifts equipped with hydraulic cylinders for their material handling and logistics operations. Forklifts with hydraulic cylinders offer efficient lifting, lowering, and maneuvering capabilities, making them indispensable in numerous sectors. Here are some industries that heavily rely on forklifts with hydraulic cylinders:
- Warehousing and Distribution:
- Manufacturing:
- Construction:
- Retail:
- Transportation and Logistics:
- Agriculture:
- Wholesale and Distribution:
- Food and Beverage:
In the warehousing and distribution industry, forklifts are essential for lifting and moving goods within warehouses and distribution centers. Forklifts with hydraulic cylinders enable the efficient stacking and retrieval of palletized goods, speeding up the loading and unloading process. They play a significant role in inventory management, order fulfillment, and ensuring smooth logistics operations.
Forklifts with hydraulic cylinders are widely used in manufacturing facilities for various applications. They are used to transport raw materials, components, and finished products within production lines and warehouses. Hydraulic-powered forklifts enable manufacturers to efficiently move heavy loads, streamline production processes, and optimize material flow.
The construction industry heavily relies on forklifts with hydraulic cylinders for material handling tasks on construction sites. Forklifts are used to lift and transport building materials, such as lumber, steel, bricks, and concrete blocks. Hydraulic cylinders allow forklift operators to lift and position heavy construction materials with precision, enhancing productivity on construction projects.
In the retail sector, forklifts with hydraulic cylinders play a crucial role in managing inventory and stock replenishment. They are used in retail warehouses, distribution centers, and large retail stores to handle palletized goods, unload delivery trucks, and stock shelves. Forklifts equipped with hydraulic cylinders enable efficient movement of goods, helping retailers maintain optimal stock levels and meet customer demand.
The transportation and logistics industry heavily relies on forklifts with hydraulic cylinders at various stages of the supply chain. Forklifts are used in freight terminals, airports, seaports, and rail yards to load and unload cargo containers, pallets, and freight shipments. Hydraulic-powered forklifts ensure smooth and efficient material handling operations in transportation hubs, contributing to the timely movement of goods.
In the agriculture industry, forklifts with hydraulic cylinders are utilized for various tasks on farms, nurseries, and agricultural warehouses. They are used to handle and transport bulky items such as bales of hay, bags of feed, and agricultural equipment. Forklifts enable efficient loading and unloading of agricultural products, contributing to streamlined operations and improved productivity.
Wholesale and distribution companies heavily rely on forklifts with hydraulic cylinders for their material handling needs. These forklifts are used to handle a wide range of products, including palletized goods, crates, and containers, in wholesale warehouses and distribution centers. Forklifts equipped with hydraulic cylinders enable efficient sorting, stacking, and movement of goods, ensuring smooth distribution operations.
In the food and beverage industry, forklifts with hydraulic cylinders are extensively used for material handling tasks in production facilities, warehouses, and cold storage facilities. They are employed to transport ingredients, packaging materials, and finished products. Forklifts equipped with hydraulic cylinders enable careful handling of delicate food items and efficient movement of goods in temperature-controlled environments.
These are just a few examples of the industries that heavily rely on forklifts with hydraulic cylinders. The versatility and lifting capabilities of these forklifts make them indispensable in a wide range of sectors, supporting efficient and safe material handling operations.
editor by CX 2023-12-21
China manufacturer Custom Made Large Bore Water Hydraulic Cylinder for Forging Press vacuum pump diy
Product Description
Welcome To CHINAMFG HYDRAULICS!
Product Description
Product Parameters
Technical Data
| Cylinder Type | Mill type, Head Bolted, Base Welded |
| Bore Diameter | Up to 2500mm |
| Rod Diameter | Up to 2000mm |
| Stroke Length | Up to 20,000mm |
| Piston Rod Material | AISI 1045, AISI 4140, AISI 4340, 20MnV6, Stainless steel 2Cr13 or 1Cr17Ni2 |
| Rod Surface Treatment | Hard chrome plated, Chrome/Nickel plated, Ceramic coated |
| Tube Material | Carbon steel AISI1045 or ST52.3, Alloy steel AISI4140 or 27SiMn |
| Tube Surface Painting | Colors according to RAL and thickness according to customer needs |
| Mounting Type | Clevis, Cross tube, Flange, Trunnion, Tang, Thread |
| Design Pressure | Up to 40Mpa |
| Seal Kits Type | PARKER, MERKEL, HALLITE, NOK, TRELLEBORG |
| Quality Assurance | 1 year |
| Certificate | SGS, BV, ABS ,GL, DNV etc. |
| Application | Mobile Equipment,Cement Mill, steel mill, Hydraulic press, etc. |
Quality Assurance
| Quality Process | Our quality management system is certified to ISO 9001 |
| Quality control standards include material records, process control plans, | |
| Manufacturing approvals and inspection data | |
| Testing Standards | All products undergo 100% pressure testing 1.5 times the maximum allowable working pressure or to customer specifications |
| Static and dynamic pressure testing. | |
| Ultraviolet leak detection technology. | |
| Non-destructive testing. | |
| Fluid Cleanliness | Real-time monitoring and test phase documentation |
| Independent sampling and oil diagnostic control |
Production Process
Finished Product Display
Application Area
Company Profile
FLUTEC HYDRAULICS is an expert at designing and manufacturing a broad range of custom engineered hydraulic cylinders and cylinder systems as well as custom engineered press bolster plates. We are proud to offer superior quality products and services for various applications including industrial, construction, mobile, agricultural, mining, steel mill, hydraulic press, etc. Our highly skilled team and modern technical facilities allow us to manufacture large bore hydraulic cylinders and long stroke hydraulic cylinders with 100% confidence and assurance.
We understand our customers need dependable quality and excellent services with affordable cost to stay ahead in today’s highly competitive market. CHINAMFG HYDRAULICS can meet those requirements with our robust, efficient and long life products together with prompt services.
To be mentioned, our sales team is strictly trained both in technology and language. They are full of experiences in fluid power and machinery. We are glad to personally visit our customers to work better.
FAQ
Q1: What does your company do?
A: we are a supplier of high-quality hydraulic products including Hydraulic Cylinder,Honed Tube,Chromed Rod,Machined Platen,Cylinder Parts, and other components.
Q2:Are you a manufacturer or trading company?
A: We are a manufacturer.
Q3: Are you able to make Non-standard or customized products?
A: Yes, we can. Custom-made Hydraulic Cylinder is our key business.
Q4: How long is your delivery time?
A: The delivery time for customized products is 30 working days.But it also depends on the product requirements and quantity.
Q5: Do you provide samples?
A: No, we don’t provide samples.
Q6: What are your payment terms?
A: T/T/ or L/C or D/P. If you have any questions, please feel free to contact us.
Q7: What are your After-sales services?
A: Before shipment, Each individual product will be strictly inspected on our factory QC Process System. In addition, We have a Customer Service team to respond to customers’ questions within 12 hours. Being helpful in solving customers’ problems is always our goal.
| Certification: | GS, RoHS, ISO9001, Dnv, SGS, BV, ABS, Gl |
|---|---|
| Pressure: | High Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Double Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Customization: |
Available
|
|
|---|
Can hydraulic cylinders be integrated with advanced control systems and automation?
Yes, hydraulic cylinders can be integrated with advanced control systems and automation technologies to enhance their functionality, precision, and overall performance. The integration of hydraulic cylinders with advanced control systems allows for more sophisticated and precise control over their operation, enabling automation and intelligent control. Here’s a detailed explanation of how hydraulic cylinders can be integrated with advanced control systems and automation:
1. Electronic Control:
– Hydraulic cylinders can be equipped with electronic sensors and transducers to provide real-time feedback on their position, force, pressure, or velocity. These sensors can be integrated with advanced control systems, such as programmable logic controllers (PLCs) or distributed control systems (DCS), to monitor and control the operation of hydraulic cylinders. By integrating electronic control, the position, speed, and force of hydraulic cylinders can be precisely monitored and adjusted, allowing for more accurate and automated control.
2. Closed-Loop Control:
– Closed-loop control systems use feedback from sensors to continuously monitor and adjust the operation of hydraulic cylinders. By integrating hydraulic cylinders with closed-loop control systems, precise control over position, velocity, and force can be achieved. Closed-loop control enables the system to automatically compensate for variations, external disturbances, or changes in operating conditions, ensuring accurate and consistent performance. This integration is particularly beneficial in applications that require precise positioning, synchronization, or force control.
3. Proportional and Servo Control:
– Hydraulic cylinders can be integrated with proportional and servo control systems to achieve finer control over their operation. Proportional control systems use proportional valves to regulate the flow and pressure of hydraulic fluid, allowing for precise adjustment of cylinder speed and force. Servo control systems, on the other hand, combine feedback sensors, high-performance valves, and advanced control algorithms to achieve extremely precise control over hydraulic cylinders. Proportional and servo control integration enhances the responsiveness, accuracy, and dynamic performance of hydraulic cylinders.
4. Human-Machine Interface (HMI):
– Hydraulic cylinders integrated with advanced control systems can be operated and monitored through human-machine interface (HMI) devices. HMIs provide a graphical user interface that allows operators to interact with the control system, monitor cylinder performance, and adjust parameters. HMIs enable operators to set desired positions, forces, or velocities, and visualize the real-time feedback from sensors. This integration simplifies the operation and monitoring of hydraulic cylinders, making them more user-friendly and facilitating seamless integration into automated systems.
5. Communication and Networking:
– Hydraulic cylinders can be integrated into communication and networking systems, enabling them to be part of a larger automated system. Integration with industrial communication protocols, such as Ethernet/IP, Profibus, or Modbus, allows for seamless information exchange between the hydraulic cylinders and other system components. This integration enables centralized control, data logging, remote monitoring, and coordination with other automated processes. Communication and networking integration enhance the overall efficiency, coordination, and integration of hydraulic cylinders within complex automation systems.
6. Automation and Sequential Control:
– By integrating hydraulic cylinders with advanced control systems, they can be seamlessly incorporated into automated processes and sequential control operations. The control system can execute predefined sequences or programmed logic to control the operation of hydraulic cylinders based on specific conditions, inputs, or timing. This integration enables the automation of complex tasks, such as material handling, assembly operations, or repetitive motions. Hydraulic cylinders can be synchronized with other actuators, sensors, or devices, allowing for coordinated and automated operation in various industrial applications.
7. Predictive Maintenance and Condition Monitoring:
– Advanced control systems can also enable predictive maintenance and condition monitoring for hydraulic cylinders. By integrating sensors and monitoring capabilities, the control system can continuously monitor the performance, health, and condition of hydraulic cylinders. This integration allows for the detection of abnormalities, wear, or potential failures in real-time. Predictive maintenance strategies can be implemented based on the collected data, optimizing maintenance schedules, reducing downtime, and enhancing the overall reliability of hydraulic systems.
In summary, hydraulic cylinders can be integrated with advanced control systems and automation technologies to enhance their functionality, precision, and performance. The integration allows for electronic control, closed-loop control, proportional and servo control, human-machine interface (HMI) interaction, communication and networking, automation and sequential control, as well as predictive maintenance and condition monitoring. These integrations enable more precise control, automation, improved efficiency, and optimized performance of hydraulic cylinders in various industrial applications.
How do hydraulic cylinders contribute to the efficiency of agricultural tasks like plowing?
Hydraulic cylinders play a crucial role in improving the efficiency of agricultural tasks, including plowing. These cylinders provide several benefits that enhance the performance and productivity of agricultural machinery. Let’s explore how hydraulic cylinders contribute to the efficiency of plowing and other agricultural tasks:
- Powerful Force Generation: Hydraulic cylinders are capable of generating high forces, which is essential for tasks like plowing. The hydraulic system supplies pressurized fluid to the cylinders, converting hydraulic energy into mechanical force. This force is then utilized to drive plow blades through the soil, overcoming resistance and facilitating efficient soil penetration. The power generated by hydraulic cylinders ensures effective plowing, even in tough or compacted soil conditions.
- Adjustable Working Depth: Hydraulic cylinders allow for easy and precise adjustment of the plow’s working depth. By controlling the extension or retraction of the hydraulic cylinder, farmers can adjust the depth of the plow blades according to soil conditions, crop requirements, or their specific preferences. This adjustability enhances efficiency by ensuring optimal soil tillage and minimizing unnecessary energy expenditure. Farmers can adapt the plowing depth to different field areas, optimizing the use of resources and promoting uniform crop growth.
- Responsive Control: Hydraulic systems offer highly responsive control, enabling farmers to make quick adjustments during plowing operations. Hydraulic cylinders respond rapidly to changes in hydraulic pressure and valve settings, allowing for immediate modifications in the plow’s position, depth, or angle. This responsiveness enhances efficiency by facilitating on-the-go adjustments based on soil variations, obstacles, or changing field conditions. Farmers can maintain precise control over the plow’s performance, ensuring effective soil tillage and minimizing the risk of crop damage.
- Implement Versatility: Hydraulic cylinders enable the attachment of various implements to agricultural machinery, expanding their functionality and versatility. In the context of plowing, hydraulic cylinders allow for the attachment and detachment of plow blades or other tillage implements. This versatility enables farmers to adapt their equipment to different soil types, field sizes, or specific plowing requirements. By using hydraulic cylinders, farmers can easily switch between different implements, optimizing their equipment for specific tasks and maximizing efficiency.
- Efficient Time Management: Hydraulic cylinders contribute to time efficiency in agricultural tasks like plowing. With hydraulic systems, farmers can operate plows at higher speeds while maintaining control and precision. The responsive nature of hydraulic cylinders allows for efficient turning, maneuvering, and repositioning of plows, minimizing downtime and optimizing field coverage. This time efficiency translates into increased productivity and reduced overall operational costs. Farmers can accomplish plowing tasks more quickly, allowing them to cover larger field areas in less time.
In summary, hydraulic cylinders significantly contribute to the efficiency of agricultural tasks like plowing. Through powerful force generation, adjustable working depth, responsive control, implement versatility, and efficient time management, hydraulic systems equipped with cylinders enhance the performance and productivity of agricultural machinery. These contributions allow farmers to accomplish plowing tasks more effectively, optimize field operations, and achieve improved overall efficiency in their agricultural practices.
What safety precautions should be followed when working with hydraulic cylinders?
Working with hydraulic cylinders requires strict adherence to safety precautions to prevent accidents, injuries, and damage to equipment or property. Hydraulic systems operate under high pressures and involve moving parts, which can pose serious hazards if not handled properly. Here’s a detailed explanation of the safety precautions that should be followed when working with hydraulic cylinders:
1. Training and Knowledge:
– Ensure that personnel working with hydraulic cylinders have received adequate training and possess a thorough understanding of hydraulic system operation, maintenance, and safety protocols. Proper training should cover topics such as hydraulic principles, pressure ratings, safe work practices, and emergency procedures. Only trained and authorized personnel should be allowed to handle hydraulic cylinders.
2. Wear Personal Protective Equipment (PPE):
– Always wear appropriate personal protective equipment when working with hydraulic cylinders. This may include safety glasses, gloves, protective clothing, and steel-toed boots. PPE helps protect against potential hazards, such as hydraulic fluid leaks, flying debris, or accidental contact with moving parts.
3. Hydraulic System Inspection:
– Before working with hydraulic cylinders, inspect the entire hydraulic system for any signs of damage, leaks, or loose connections. Check hydraulic hoses, fittings, valves, and cylinders for integrity and secure fastening. If any issues are detected, the system should be repaired or serviced before operation.
4. Relieve Pressure:
– Before performing any maintenance or disassembly on a hydraulic cylinder, it is crucial to relieve the pressure in the system. Follow the manufacturer’s instructions to properly release pressure and ensure that the hydraulic cylinder is depressurized before starting any work. Failure to do so can result in sudden and uncontrolled movement of the cylinder or hydraulic lines, leading to serious injuries.
5. Lockout/Tagout Procedures:
– Implement lockout/tagout procedures to prevent accidental energization of the hydraulic system while maintenance or repair work is being conducted. Lockout/tagout involves isolating the energy source, such as shutting off the hydraulic pump and locking or tagging the controls to prevent unauthorized operation. This procedure ensures that the hydraulic cylinder remains in a safe, non-operational state during maintenance activities.
6. Use Proper Lifting Techniques:
– When working with heavy hydraulic cylinders or components, use proper lifting techniques and equipment to avoid strain or injury. Hydraulic cylinders can be heavy and awkward to handle, so ensure that lifting equipment, such as cranes or hoists, is properly rated and used correctly. Follow safe lifting practices, including securing the load and maintaining a stable lifting posture.
7. Hydraulic Fluid Handling:
– Handle hydraulic fluid with care and follow proper procedures for fluid filling, transfer, and disposal. Avoid contact with the skin or eyes, as hydraulic fluid may be hazardous. Use appropriate containers and equipment to prevent spills or leaks. If any hydraulic fluid comes into contact with the skin or eyes, rinse thoroughly with water and seek medical attention if necessary.
8. Regular Maintenance:
– Perform regular maintenance and inspections on hydraulic cylinders to ensure their safe and reliable operation. This includes checking for leaks, inspecting seals, monitoring fluid levels, and conducting periodic servicing as recommended by the manufacturer. Proper maintenance helps prevent unexpected failures and ensures the continued safe use of hydraulic cylinders.
9. Follow Manufacturer Guidelines:
– Always follow the manufacturer’s guidelines, instructions, and recommendations for the specific hydraulic cylinders and equipment being used. Manufacturers provide important safety information, maintenance schedules, and operational guidelines that should be strictly adhered to for safe and optimal performance.
10. Emergency Preparedness:
– Be prepared for potential emergencies by having appropriate safety equipment, such as fire extinguishers, first aid kits, and emergency eyewash stations, readily available. Establish clear communication channels and emergency response procedures to promptly address any accidents, leaks, or injuries that may occur during hydraulic cylinder operations.
By following these safety precautions, individuals working with hydraulic cylinders can minimize the risk of accidents, injuries, and property damage. It is essential to prioritize safety, maintain awareness of potential hazards, and ensure compliance with relevant safety regulations and industry standards.
editor by CX 2023-11-29
China factory Large Bore Press Cylinders Pusher Cylinder for Hydraulic Baler vacuum pump brakes
Product Description
Welcome to CHINAMFG HYDRAULICS!
Product Description
Technical Data
| Cylinder Type | Mill type, Head Bolted, Base Welded |
| Bore Diameter | Up to 2500mm |
| Rod Diameter | Up to 2000mm |
| Stroke Length | Up to 20,000mm |
| Piston Rod Material | AISI 1045, AISI 4140, AISI 4340, 20MnV6, Stainless steel 2Cr13 or 1Cr17Ni2 |
| Rod Surface Treatment | Hard chrome plated, Chrome/Nickel plated, Ceramic coated |
| Tube Material | Carbon steel AISI1045 or ST52.3, Alloy steel AISI4140 or 27SiMn |
| Tube Surface Painting | Colors according to RAL and thickness according to customer needs |
| Mounting Type | Clevis, Cross tube, Flange, Trunnion, Tang, Thread |
| Design Pressure | Up to 40Mpa |
| Seal Kits Type | PARKER, MERKEL, HALLITE, NOK, TRELLEBORG |
| Quality Assurance | 1 year |
| Certificate | SGS, BV, ABS ,GL, DNV etc. |
| Application | Mobile Equipment,Cement Mill, steel mill, Hydraulic press, etc. |
Quality Assurance
| Quality Process | Our quality management system is certified to ISO 9001 |
| Quality control standards include material records, process control plans, | |
| Manufacturing approvals and inspection data | |
| Testing Standards | All products undergo 100% pressure testing 1.5 times the maximum allowable working pressure or to customer specifications |
| Static and dynamic pressure testing. | |
| Ultraviolet leak detection technology. | |
| Non-destructive testing. | |
| Fluid Cleanliness | Real-time monitoring and test phase documentation |
| Independent sampling and oil diagnostic control |
Production Process
Application Area
Finished Product Display
Company Profile
FLUTEC HYDRAULICS is an expert at designing and manufacturing a broad range of custom engineered hydraulic cylinders and cylinder systems as well as custom engineered press bolster plates. We are proud to offer superior quality products and services for various applications including industrial, construction, mobile, agricultural, mining, steel mill, hydraulic press, etc. Our highly skilled team and modern technical facilities allow us to manufacture large bore hydraulic cylinders and long stroke hydraulic cylinders with 100% confidence and assurance.
We understand our customers need dependable quality and excellent services with affordable cost to stay ahead in today’s highly competitive market. CHINAMFG HYDRAULICS can meet those requirements with our robust, efficient and long life products together with prompt services.
To be mentioned, our sales team is strictly trained both in technology and language. They are full of experiences in fluid power and machinery. We are glad to personally visit our customers to work better.
FAQ
Q1: What does your company do?
A: we are a supplier of high-quality hydraulic products including Hydraulic Cylinder,Honed Tube,Chromed Rod,Machined Platen,Cylinder Parts, and other components.
Q2:Are you a manufacturer or trading company?
A: We are a manufacturer.
Q3: Are you able to make Non-standard or customized products?
A: Yes, we can.
Q4: How long is your delivery time?
A: The delivery time for customized products is 15-30 working days.But it also depends on the product requirements and quantity.
Q5: Do you provide samples?
A: No, we don’t provide samples.
Q6: What are your payment terms?
A: T/T/ or L/C or D/P. If you have any questions, please feel free to contact us.
Q7: What are your After-sales services?
A: Before shipment, Each individual product will be strictly inspected on our factory QC Process System. In addition, We have a Customer Service team to respond to customers’ questions within 12 hours. Being helpful in solving customers’ problems is always our goal.
| Certification: | ISO9001, Dnv, SGS, BV, ABS, Gl |
|---|---|
| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Double Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Customization: |
Available
|
|
|---|
How do hydraulic cylinders enhance the performance of construction and mining equipment?
Hydraulic cylinders play a vital role in enhancing the performance of construction and mining equipment by providing powerful and precise linear motion. These industries require heavy-duty machinery that can withstand demanding conditions and efficiently perform tasks such as lifting, pushing, and digging. Here’s a detailed explanation of how hydraulic cylinders enhance the performance of construction and mining equipment:
1. Power and Force:
– Hydraulic cylinders are capable of generating substantial force, allowing construction and mining equipment to handle heavy loads and perform challenging tasks. The hydraulic system applies pressure to the fluid, which is transmitted to the hydraulic cylinder, resulting in the movement of the piston rod. The larger the diameter of the cylinder, the greater the force that can be generated. Hydraulic cylinders enable the equipment to exert significant force, making it possible to lift and move heavy materials, excavate soil and rock, and perform other demanding operations.
2. Precise Control:
– Hydraulic cylinders offer precise control over the movement of construction and mining equipment. By regulating the flow of hydraulic fluid into and out of the cylinder through control valves, operators can precisely control the speed, position, and force exerted by the hydraulic cylinder. This level of control allows for accurate and controlled movements, enabling operators to perform tasks with precision and efficiency. Whether it’s lifting a specific load, positioning an attachment, or maneuvering in tight spaces, hydraulic cylinders provide the necessary control for optimal equipment performance.
3. Adaptability:
– Hydraulic cylinders are highly adaptable to various construction and mining equipment. They can be designed and manufactured in different sizes, stroke lengths, and configurations to suit specific requirements. Hydraulic cylinders can be integrated into different types of equipment, such as excavators, loaders, bulldozers, and drilling rigs. Their adaptability allows for the customization of equipment to meet the needs of different applications and operating conditions, enhancing overall performance.
4. Durability and Reliability:
– Construction and mining environments are known for their harsh conditions, including extreme temperatures, vibrations, and exposure to dust, dirt, and debris. Hydraulic cylinders are designed to withstand these challenging conditions and provide long-lasting performance. They are constructed using robust materials, such as high-strength steel, and equipped with seals and components that can endure heavy loads, impacts, and contaminants. The durability and reliability of hydraulic cylinders ensure that construction and mining equipment can operate continuously and withstand the demanding nature of these industries.
5. Safety:
– Hydraulic cylinders contribute to the safety of construction and mining equipment operations. Their precise control allows operators to perform tasks with accuracy, minimizing the risk of accidents and damage to the equipment or surrounding structures. Hydraulic cylinders also enable the implementation of safety features, such as overload protection systems and emergency stop mechanisms, ensuring the safe operation of the equipment. The reliable and controlled movements provided by hydraulic cylinders enhance overall safety in construction and mining operations.
6. Increased Productivity:
– By providing the necessary power, precise control, and adaptability, hydraulic cylinders contribute to increased productivity in construction and mining applications. Construction and mining equipment equipped with hydraulic cylinders can perform tasks more efficiently and effectively, reducing the time and effort required to complete projects. The ability to handle heavy loads, control movements precisely, and adapt to various tasks improves the overall productivity of the equipment, leading to cost savings and improved project timelines.
In summary, hydraulic cylinders enhance the performance of construction and mining equipment by providing power, precise control, adaptability, durability, and safety. They enable these machines to handle heavy loads, perform tasks with accuracy, withstand harsh conditions, and increase productivity. Hydraulic cylinders are integral components that contribute to the efficiency and effectiveness of construction and mining operations.
Ensuring Stable Performance of Hydraulic Cylinders Under Fluctuating Loads
Hydraulic cylinders are designed to provide stable performance even under fluctuating loads. They achieve this through various mechanisms and features that allow for efficient load control and compensation. Let’s explore how hydraulic cylinders ensure stable performance under fluctuating loads:
- Piston Design: The piston inside the hydraulic cylinder plays a crucial role in load control. It is typically equipped with seals and rings that prevent leakage of hydraulic fluid and ensure effective transfer of force. The piston design may incorporate features such as stepped or tandem pistons, which provide enhanced load-bearing capabilities and improved stability by distributing the load across multiple surfaces.
- Cylinder Cushioning: Hydraulic cylinders often incorporate cushioning mechanisms to minimize the impact and shock caused by fluctuating loads. Cushioning can be achieved through various methods, such as adjustable cushion screws, hydraulic cushioning valves, or elastomeric cushioning rings. These mechanisms slow down the piston’s movement near the end of the stroke, reducing the impact and preventing sudden stops that could lead to instability.
- Pressure Compensation: Fluctuating loads can result in pressure variations within the hydraulic system. To ensure stable performance, hydraulic cylinders are equipped with pressure compensation mechanisms. These mechanisms maintain a consistent pressure level in the system, regardless of load changes. Pressure compensation can be achieved through the use of pressure relief valves, compensating pistons, or pressure-compensated flow control valves.
- Flow Control: Hydraulic cylinders often incorporate flow control valves to regulate the speed of the cylinder’s movement. By controlling the flow rate of hydraulic fluid, the cylinder’s motion can be adjusted to match the changing load conditions. Flow control valves allow for smooth and controlled movement, preventing abrupt changes that could lead to instability.
- Feedback Systems: To ensure stable performance under fluctuating loads, hydraulic cylinders can be integrated with feedback systems. These systems provide real-time information on the cylinder’s position, velocity, and force. By continuously monitoring these parameters, the hydraulic system can make immediate adjustments to maintain stability and compensate for load fluctuations. Feedback systems can include position sensors, pressure sensors, or load sensors, depending on the specific application.
- Proper Sizing and Selection: Ensuring stable performance under fluctuating loads starts with proper sizing and selection of hydraulic cylinders. It is crucial to choose cylinders with appropriate bore size, rod diameter, and stroke length to match the anticipated load conditions. Oversized or undersized cylinders can lead to instability and reduced performance. Proper sizing also involves considering factors such as the required force, speed, and duty cycle of the application.
In summary, hydraulic cylinders ensure stable performance under fluctuating loads through features such as piston design, cushioning mechanisms, pressure compensation, flow control, feedback systems, and proper sizing and selection. These mechanisms and considerations allow hydraulic cylinders to provide consistent and controlled movement, even in dynamic load conditions, resulting in reliable and stable performance.
What maintenance practices are essential for extending the lifespan of hydraulic cylinders?
Maintaining hydraulic cylinders is crucial for extending their lifespan and ensuring optimal performance. Regular maintenance helps prevent premature wear, damage, and failure, ultimately reducing downtime and saving costs. Here are some essential maintenance practices to consider for extending the lifespan of hydraulic cylinders:
1. Regular Inspections:
– Conduct routine visual inspections of hydraulic cylinders to identify any signs of damage, leaks, or wear. Inspect the cylinder body, piston rod, seals, and mounting points. Look for fluid leaks, rust, dents, or any abnormal wear patterns. Early detection of issues allows for timely repairs or replacements, preventing further damage and extending the lifespan of the cylinder.
2. Cleanliness:
– Maintain a clean environment around hydraulic cylinders to prevent contaminants from entering the system. Dust, dirt, and debris can damage seals and other internal components, leading to accelerated wear and reduced performance. Regularly clean the cylinder and its surroundings to minimize the risk of contamination.
3. Proper Lubrication:
– Adequate lubrication is critical for the smooth operation and longevity of hydraulic cylinders. Follow the manufacturer’s recommendations for lubrication intervals and use the appropriate lubricant. Apply lubrication to the cylinder’s moving parts, such as the piston rod, to reduce friction and minimize wear.
4. Seal Maintenance:
– Seals play a vital role in preventing hydraulic fluid leaks and maintaining the cylinder’s performance. Inspect and replace worn or damaged seals promptly. Ensure that seals are properly installed and lubricated. Regularly clean the seal grooves to remove any debris that could compromise seal effectiveness.
5. Pressure Checks:
– Periodically check the hydraulic system’s pressure to ensure it is within the recommended operating range. Excessive pressure can strain the cylinder and its components, leading to premature wear. Monitor pressure levels and make adjustments as necessary to prevent overloading the cylinder.
6. Control Valve Maintenance:
– Maintain and inspect control valves that regulate the flow and direction of hydraulic fluid. Ensure that the valves are functioning correctly and not causing excessive stress or pressure spikes in the cylinder. Clean or replace control valves if they are damaged or malfunctioning.
7. Cylinder Alignment:
– Proper alignment of hydraulic cylinders is essential for their longevity. Misalignment can cause excessive side loads, leading to uneven wear and potential damage. Ensure that the cylinder is correctly aligned with other components and that the mounting points are secure.
8. Preventing Overloading:
– Avoid subjecting hydraulic cylinders to loads exceeding their rated capacity. Overloading can cause internal damage, seal failure, and reduced lifespan. Ensure that the load requirements are within the cylinder’s capabilities and consider using safety devices like overload protection systems when necessary.
9. Training and Operator Awareness:
– Provide proper training to equipment operators on the correct use and handling of hydraulic cylinders. Operators should be aware of the cylinder’s limitations, safe operating procedures, and the importance of regular maintenance. Promote a culture of proactive maintenance and encourage operators to report any potential issues promptly.
10. Documentation and Record-Keeping:
– Maintain detailed documentation of all maintenance activities, including inspections, repairs, and replacements. Keep records of lubrication schedules, pressure checks, and any maintenance performed on the hydraulic cylinders. This documentation helps track the cylinder’s history, identify recurring issues, and plan future maintenance effectively.
By following these maintenance practices, hydraulic cylinder lifespan can be extended, ensuring reliable performance and reducing the risk of unexpected failures. Regular inspections, cleanliness, proper lubrication, seal maintenance, pressure checks, control valve maintenance, cylinder alignment, preventing overloading, operator training, and documentation contribute to the overall longevity and optimal functioning of hydraulic cylinders.
editor by CX 2023-11-20
China Professional Dump Truck Hydraulic System and Hydraulic Cylinder Manufacturers Large Modified Car Long Stroke Hydraulic Cylinder supplier
Product Description
Dump Truck Hydraulic System And Hydraulic Cylinder Manufacturers Large Modified Car Long Stroke Hydraulic Cylinder
Hot sale products
Hot sale in
Hot sale products
Hot sale in
Hot sale products
Hot sale in
Hot sale products
Hot sale in
Hot sale products
Hot sale in
Product Description
Assemble with imported seals kits of NOK, SKF, Hallite and other brands to bring the better seal slick and the stronger persistence.
Process with the advanced technology by CNC machine tools, automatic plating and painting equipments to ensure all the parts to have the lower surface roughness and the higher performance level.
Own advanced special buffer device with independent intellectual property rights which can effectively absorb the shock to protect the cylinder work smoothly and reliable in performance.
Specifications
| Item | Specifications |
| Product Name: | Dump Truck Hydraulic System And Hydraulic Cylinder Manufacturers Large Modified Car Long Stroke Hydraulic Cylinder |
| Certificate: | CE, ISO9001 ;SGS |
| Production Capacity: | 200,000 pcs per year |
| Sample Time: | 7-10 days |
| Brand | NOLANSE or customer’s logo |
| Service | OEM & ODM |
| Piston Rod | Chrome or nickel plated,ground & polished piston rod |
| Seal Type | Parker,NOK, BUSAK SHAMBAN or as customer’s requirement |
| Tube | High tensile cold drawn tube, precision honed for extended seal life |
| Delivery Time | Based on order quantity. normally 15-30 days. |
| Price Advantage | Competitive factory price with guaranteed quality |
| Business Type | Manufacturer & Exporter |
Application
Hydraulic Cylinder Product Application
Nolanse’s quality custom products are produced for OEM applications in a wide variety of CHINAMFG industries, including manufacturing engineering machinery, loaders hydraulic cylinders, vehicle cylinders, construction, forestry, waste management, mining, material handling, industrial applications, agriculture, manufacturing, transportation, marine applications and oil field equipment. Our success has been built on the engineering expertise and manufacturing capabilities we offer to meet the very specific demands of our industry clients.
Why Choose Us
1. Product Research & Development
Nolanse builds quality products that are developed with use in mind. We specialize in working with every customer to share ideas and gather critical information regarding hydraulic cylinder fit and performance requirements for your specific application. This is accomplished by establishing a very close technical rapport with each customer and their engineering, purchasing and R&D departments – the experts in your organization who know best what functionality, quality, size and cylinders characteristics are critical to your equipment. If our standard lines don’t suit your application, CHINAMFG has extensive experience in custom hydraulic cylinder designs. We strive to develop dynamic, innovative and dependable hydraulic and machining solutions that exceed your expectations.
2. Hydraulic Cylinder Production
We have the advanced CNC machine tools, a horizontal machining center, a welding robot, parts cleaning agent, automatic assembly lines, automatic painting equipment etc. to hydraulic cylinder ensure a 360-degree quality control of the production process.
3. Hydraulic Cylinder Product Testing
We check all of the products, using fully equipped facilities and advanced instruments, regarding the performance, structure, size tolerance, roughness, hardness, pressure and sealing to ensure the hydraulic cylinder quality meets the requirements of our different customers.
4.Hydraulic Cylinder Product Certifications
Nolanse is ISO 9001 registered for the design and manufacture of hydraulic cylinders and precision machining.
5. Professional Hydraulic Cylinder Team
NOLANSE professional hydraulic cylinder team deeply understands the requirements and the technological advancement hydraulic ram. NOLANSE has been specialized in custom hydraulic cylinder development, manufacturing, sales, sample verification, order processing and product delivery, etc. NOLANSE is always working hard with passion to put our efforts to hydraulic cylinder technology and application.
Company Information
As a leader in hydraulic cylinder Design, Manufacturing and Custom Machining for over 36 years, NOLANSE has its own over 220 employees and over 55,000 square CHINAMFG manufacturing factories. We have professional departments including hydraulic cylinder design, sales, production, quality control department, etc.
NOLANSE hydraulic cylinder products mainly include manufacturing engineering machinery,loaders hydraulic cylinders,vehicle cylinders,hydraulic systems and air controlling systems.It can also manufacture large-scale,non-standard and different stypes of cylinders, etc. All our hydraulic cylinder are manufactured from high quality raw materials with strict professional process and quality assurance. We had been worked hard and invested more to become the leader in hydraulic cylinder industry. Our partners are those famous hydraulic cylinder brands from America, Canada, Australia, Germany, England and other European Countries. Product quality, shorter delivery time and customer satisfaction are our long term commitment to our CHINAMFG customers. Hope to be your partner.
Nolanse’s name has become synonymous with quality, on time delivery and exceptional service.
Join the growing number of partner relationship companies that trust and rely on the CHINAMFG name.
| Certification: | CE, ISO9001 |
|---|---|
| Pressure: | High Pressure |
| Work Temperature: | Normal Temperature |
| Samples: |
US$ 699/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
|
|
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
How do manufacturers ensure the durability and reliability of hydraulic cylinders?
Manufacturers employ various strategies and techniques to ensure the durability and reliability of hydraulic cylinders. These measures are crucial as hydraulic cylinders are often subjected to demanding operating conditions and heavy loads. To ensure their longevity and dependable performance, manufacturers focus on the following aspects:
1. High-Quality Materials:
– Manufacturers use high-quality materials in the construction of hydraulic cylinders. Components such as cylinder barrels, piston rods, seals, and bearings are made from materials that possess excellent strength, corrosion resistance, and wear resistance properties. Common materials used include high-grade steel alloys, chrome-plated rods, and specialized coatings. The selection of appropriate materials ensures that hydraulic cylinders can withstand the stresses, pressures, and environmental conditions they encounter during operation.
2. Robust Design:
– Hydraulic cylinders are designed to withstand high loads and harsh operating conditions. Manufacturers use computer-aided design (CAD) software and finite element analysis (FEA) techniques to optimize the cylinder’s structural integrity and performance. The design includes factors such as proper wall thickness, reinforcement in critical areas, and appropriate sizing of components. Robust design practices ensure that hydraulic cylinders can withstand the forces and stresses they encounter, preventing premature failure and ensuring durability.
3. Quality Manufacturing Processes:
– Manufacturers follow stringent quality control measures during the manufacturing processes of hydraulic cylinders. These processes include precision machining, welding, heat treatment, and surface finishing. Skilled technicians and advanced machinery are employed to ensure dimensional accuracy, proper fitment of components, and overall quality. By adhering to strict manufacturing processes and quality standards, manufacturers can produce hydraulic cylinders with consistent performance and reliability.
4. Sealing Technology:
– The sealing system of hydraulic cylinders is critical for their durability and reliability. Manufacturers utilize advanced sealing technologies such as lip seals, O-rings, and composite seals to prevent fluid leakage and ingress of contaminants. Properly designed and high-quality seals ensure that hydraulic cylinders can maintain their performance over extended periods. Seals are tested for their compatibility with the hydraulic fluid, pressure resistance, and resilience to environmental factors such as temperature and humidity.
5. Performance Testing:
– Manufacturers subject hydraulic cylinders to rigorous performance testing to validate their durability and reliability. These tests simulate real-world operating conditions and evaluate factors such as load capacity, pressure resistance, fatigue life, and leakage. Performance testing helps identify any design flaws or weaknesses in the hydraulic cylinder and allows manufacturers to make necessary improvements. By conducting thorough performance testing, manufacturers can ensure that hydraulic cylinders meet or exceed the required performance standards.
6. Compliance with Industry Standards:
– Manufacturers adhere to industry standards and regulations to ensure the durability and reliability of hydraulic cylinders. These standards, such as ISO 6020/6022 and NFPA T3.6.7, provide guidelines for design, manufacturing, and performance requirements. By following these standards, manufacturers ensure that hydraulic cylinders are designed and built to meet specific quality and safety criteria. Compliance with industry standards helps establish a baseline for durability and reliability and instills confidence in the performance of hydraulic cylinders.
7. Regular Maintenance and Service:
– Manufacturers provide recommendations for regular maintenance and service of hydraulic cylinders. This includes guidelines for lubrication, inspection of components, and replacement of wear parts such as seals and bearings. Following the manufacturer’s maintenance guidelines helps ensure the long-term durability and reliability of hydraulic cylinders. Regular maintenance also allows for the early detection of potential issues, preventing major failures and extending the service life of the hydraulic cylinders.
8. Customer Support and Warranty:
– Manufacturers provide customer support and warranty services to address any issues that arise with hydraulic cylinders. They offer technical assistance, troubleshooting guidance, and replacement of defective components. The warranty ensures that customers receive reliable and durable hydraulic cylinders and provides recourse in case of any manufacturing defects or premature failures. Strong customer support and warranty policies reflect the manufacturer’s commitment to the durability and reliability of their products.
In summary, manufacturers ensure the durability and reliability of hydraulic cylinders through the use of high-quality materials, robust design practices, stringent manufacturing processes, advanced sealing technology, thorough performance testing, compliance with industry standards, regular maintenance guidelines, and customer support with warranty services. By focusing on these aspects, manufacturers can produce hydraulic cylinders that can withstand demanding conditions, provide long service life, and deliver reliable performance in various applications.
Can you provide real-world examples of machinery that heavily rely on hydraulic cylinders?
Hydraulic cylinders are widely used in various industries and applications due to their ability to provide powerful and precise linear motion. They play a crucial role in enabling the operation of heavy machinery that requires controlled force and movement. Here are some real-world examples of machinery that heavily rely on hydraulic cylinders:
1. Construction Equipment:
– Hydraulic cylinders are extensively used in construction machinery, such as excavators, bulldozers, loaders, and cranes. These machines rely on hydraulic cylinders to perform tasks like lifting heavy loads, extending and retracting booms, tilting buckets, and controlling the movement of various components. Hydraulic cylinders provide the power and precision required to handle the demanding conditions and heavy loads encountered in construction projects.
2. Agricultural Machinery:
– Many agricultural machines, including tractors, combine harvesters, and sprayers, utilize hydraulic cylinders for critical operations. Hydraulic cylinders are used to control the movement of attachments, such as front loaders, backhoes, and plows. They enable functions like lifting and lowering implements, adjusting cutting heights, and controlling the positioning of harvesting equipment. Hydraulic cylinders enhance efficiency and productivity in agricultural operations.
3. Material Handling Equipment:
– Hydraulic cylinders are integral components of material handling equipment, such as forklifts, pallet jacks, and cranes. These machines rely on hydraulic cylinders to lift and lower loads, tilt platforms or forks, and control the movement of lifting mechanisms. Hydraulic cylinders provide the necessary strength and precision to handle heavy loads and ensure safe and efficient material handling operations.
4. Industrial Machinery:
– Various industrial machinery and equipment heavily rely on hydraulic cylinders for critical functions. Examples include hydraulic presses, injection molding machines, metal-forming machines, and hydraulic-powered robots. Hydraulic cylinders enable precise control of force and movement in these applications, allowing for accurate shaping, pressing, and assembly processes.
5. Mining Equipment:
– Hydraulic cylinders are extensively used in mining machinery and equipment. Underground mining machines, such as continuous miners and longwall shearers, utilize hydraulic cylinders for cutting, shearing, and roof support operations. Surface mining equipment, including hydraulic shovels, draglines, and haul trucks, rely on hydraulic cylinders for tasks like bucket movement, boom extension, and vehicle suspension.
6. Automotive Industry:
– The automotive industry extensively utilizes hydraulic cylinders in various applications. Hydraulic cylinders are employed in vehicle suspension systems, power steering systems, convertible tops, and hydraulic brake systems. They enable smooth and controlled movement, precise steering, and efficient braking in automobiles.
7. Aerospace and Aviation:
– Hydraulic cylinders are utilized in aerospace and aviation applications, such as aircraft landing gear systems, wing flaps, and cargo handling equipment. Hydraulic cylinders provide the necessary force and control for extending and retracting landing gear, adjusting wing flaps, and operating cargo doors, ensuring safe and reliable aircraft operations.
8. Marine and Offshore Industry:
– Hydraulic cylinders are essential components in marine and offshore equipment, including ship cranes, winches, and hydraulic-powered anchor systems. They enable lifting, lowering, and positioning of heavy loads, as well as the control of various marine equipment.
These are just a few examples of machinery and industries that heavily rely on hydraulic cylinders. The versatility, power, and precise control offered by hydraulic cylinders make them indispensable in a wide range of applications, where controlled linear motion and force are essential.
What factors should be considered when selecting the right hydraulic cylinder for an application?
When selecting the right hydraulic cylinder for an application, several important factors need to be considered. These factors help ensure that the chosen hydraulic cylinder is suitable for the specific requirements of the application and will perform reliably. Here are the key factors to consider:
1. Load Requirements:
– One of the crucial factors to consider is the load requirement of the application. Determine the maximum load that the hydraulic cylinder needs to handle. Consider both the static load (when the cylinder is stationary) and the dynamic load (when the cylinder is in motion). The load requirement will impact the cylinder’s bore size, rod diameter, and overall strength. Choose a hydraulic cylinder with a load capacity that exceeds the application’s maximum load to ensure safety and longevity.
2. Stroke Length:
– The stroke length refers to the distance the hydraulic cylinder needs to extend and retract to perform the desired motion. Measure the required stroke length based on the application’s operational requirements. It is essential to choose a hydraulic cylinder with a stroke length that matches or exceeds the required distance. Consider any potential variations or adjustments in the stroke length that may be needed in the future.
3. Operating Pressure:
– Consider the operating pressure required for the application. The hydraulic cylinder must be capable of withstanding the maximum pressure within the hydraulic system. Ensure that the selected cylinder has a pressure rating that exceeds the application’s maximum operating pressure. This ensures safety and prevents premature failure.
4. Speed Requirements:
– Determine the required speed of the hydraulic cylinder’s movement for the application. Consider both the extension and retraction speeds. Select a cylinder that can achieve the desired speed while maintaining precise control and stability. It is important to choose a cylinder that can handle the required speed without compromising performance or safety.
5. Mounting:
– Evaluate the available space and mounting requirements for the hydraulic cylinder. Consider the mounting type (such as flange, foot, trunnion, or clevis), the available mounting points, and any specific mounting constraints. Ensure that the selected cylinder can be easily and securely mounted in the desired location.
6. Environmental Factors:
– Assess the environmental conditions in which the hydraulic cylinder will operate. Consider factors such as temperature extremes, humidity, exposure to chemicals, dust, or corrosive substances. Choose a cylinder that is designed to withstand the specific environmental conditions of the application. This may involve selecting appropriate materials, coatings, or seals to ensure the longevity and performance of the cylinder.
7. Cylinder Configuration:
– Determine the appropriate cylinder configuration based on the application’s requirements. Consider factors such as single-acting or double-acting cylinders, telescopic cylinders for limited space, or custom configurations for unique applications. Evaluate the specific needs of the application to select the most suitable cylinder configuration.
8. Maintenance and Serviceability:
– Consider the maintenance and service requirements of the hydraulic cylinder. Evaluate factors such as ease of access for maintenance, availability of spare parts, and the reputation of the manufacturer or supplier in terms of customer support and after-sales service. Choosing a reliable and reputable brand can ensure ongoing support and availability of spare parts when needed.
9. Compliance and Standards:
– Depending on the industry and application, certain compliance standards may need to be met. Consider any industry-specific regulations, safety standards, or certifications that the hydraulic cylinder should comply with. Ensure that the selected cylinder meets the required standards and certifications for the application.
10. Cost and Budget:
– Finally, consider the cost and budget for the hydraulic cylinder. While it is important to select a cylinder that meets the application’s requirements, it is also necessary to consider the overall cost-effectiveness. Evaluate the initial purchase cost, long-term maintenance costs, and the expected lifespan of the cylinder. Balancing the cost and quality will help in selecting a hydraulic cylinder that provides the best value for the application.
By considering these factors in the selection process, it becomes possible to choose the right hydraulic cylinder that meets the specific requirements of the application in terms of load capacity, stroke length, operating pressure, speed, mounting, environmental conditions, maintenance needs, compliance, and cost-effectiveness. Proper selection ensures optimal performance, reliability, and longevity of the hydraulic cylinder in the intended application.
editor by CX 2023-10-31
China Professional 700bar Large Capacity Hydraulic Lift Tools Cylinder with Great quality
Product Description
Technical Characteristics:
high tonnage double acting hydraulic cylinders are designed specifically for heavy lifting up to 1,Nm);
•Hydraulic bolt tensioner (M24-M6
| Type: | Hydraulic Jack |
|---|---|
| Structure: | Hydraulic Jack |
| Capacity (Load): | 11-20T |
| Power Source: | Hydraulic |
| Max Height: | 100-150mm |
| Certification: | EPA, CS, CE, RoHS, ISO 9001:2000, ISO 9001:2008 |
| Customization: |
Available
|
|
|---|
How does a lift cylinder contribute to stable and safe lifting operations?
A lift cylinder plays a crucial role in ensuring stable and safe lifting operations. Here’s an explanation of how a lift cylinder contributes to stability and safety:
1. Load Capacity and Stability:
A lift cylinder is designed to handle specific load capacities, and this capacity directly affects the stability of the lifting operation. The cylinder’s load rating ensures that it can safely support and lift the intended load without compromising stability. By selecting a lift cylinder with an appropriate load capacity, operators can ensure that the weight of the load is well-distributed and controlled, minimizing the risk of tip-overs or excessive swaying during lifting.
2. Controlled Lifting Speed:
Lift cylinders provide the ability to control the lifting speed, contributing to stable and safe operations. By regulating the hydraulic flow rate, operators can adjust the speed at which the cylinder extends or retracts. This controlled lifting speed allows for precise positioning of the load and reduces the potential for sudden shifts or jerky movements that could compromise stability or cause accidents.
3. Positioning Accuracy:
Lift cylinders offer precise positioning capabilities, ensuring that the load is raised, lowered, or held at the desired height accurately. This accurate positioning is crucial in maintaining stability and preventing unintended movements. Whether it’s aligning the load with a specific docking point or achieving precise height adjustments, lift cylinders allow for controlled and stable positioning.
4. Safety Mechanisms:
Lift cylinders often incorporate safety mechanisms to enhance safe lifting operations. These mechanisms can include features such as overload protection, emergency stop functions, or velocity fuses. Overload protection prevents the cylinder from attempting to lift loads beyond its capacity, while emergency stop functions allow for immediate cessation of lifting operations in case of emergencies. Velocity fuses are safety devices that prevent uncontrolled descent of the load in the event of a hydraulic system failure, ensuring stability and preventing accidents.
5. Durability and Reliability:
Lift cylinders are built to withstand demanding operational conditions and provide long-term durability and reliability. They are constructed with robust materials and incorporate seals, bearings, and other components to ensure smooth operation and prevent leaks or failures. The durability and reliability of lift cylinders contribute to stable lifting operations by minimizing the risk of unexpected malfunctions or breakdowns.
In summary, lift cylinders contribute to stable and safe lifting operations through their load capacity and stability, controlled lifting speed, precise positioning accuracy, incorporation of safety mechanisms, and overall durability and reliability. These features ensure that lifting operations can be carried out smoothly, efficiently, and with a reduced risk of accidents or instability.
How does a lift cylinder handle variations in hydraulic seal technology?
A lift cylinder is designed to accommodate variations in hydraulic seal technology. Here’s an explanation of how lift cylinders handle these variations:
1. Seal Types:
Hydraulic seal technology offers various types of seals, including O-rings, lip seals, V-rings, and wipers. Lift cylinders are designed to incorporate different seal types based on the specific requirements of the application. The selection of seal types depends on factors such as pressure, temperature, fluid compatibility, and environmental conditions. Lift cylinders are manufactured with the necessary seal grooves and configurations to accommodate these variations in seal types.
2. Seal Materials:
Hydraulic seals are manufactured using different materials, such as rubber, polyurethane, PTFE (polytetrafluoroethylene), and various composite materials. Each material offers specific properties, including resistance to wear, temperature, chemicals, and extrusion. Lift cylinders are engineered to work with different seal materials, ensuring compatibility and optimal performance. The cylinder design takes into account the specific characteristics and requirements of the seal materials used.
3. Seal Profiles and Dimensions:
Hydraulic seals come in various profiles and dimensions to suit different applications and equipment. Lift cylinders are designed with corresponding seal grooves and dimensions to accommodate the specific seal profiles. The seal profiles may include standard shapes such as U-cups, piston seals, rod seals, and specialized profiles for specific sealing requirements. Lift cylinders are manufactured with precise tolerances to ensure proper installation and sealing effectiveness.
4. Sealing Performance and Efficiency:
Lift cylinders are engineered to provide optimal sealing performance and efficiency. They are designed to minimize leakage and maintain the required hydraulic pressure during operation. The cylinder components, including the piston, rod, and cylinder housing, are precisely machined to ensure a tight fit and prevent bypass of hydraulic fluid. Lift cylinders undergo rigorous testing and quality control measures to verify their sealing performance and efficiency under various operating conditions.
5. Seal Maintenance and Replacement:
Lift cylinders are designed to facilitate seal maintenance and replacement. Over time, hydraulic seals may wear out or degrade due to factors such as usage, environmental conditions, or fluid contamination. Lift cylinders are constructed to allow for easy access to the seals, making maintenance and replacement procedures efficient. This design consideration reduces downtime and ensures the longevity of the lift cylinder’s sealing system.
In summary, lift cylinders are engineered to handle variations in hydraulic seal technology by accommodating different seal types, materials, profiles, and dimensions. Their design ensures optimal sealing performance, efficiency, and ease of maintenance. By incorporating the appropriate seal technology, lift cylinders maintain the integrity of the hydraulic system, prevent leaks, and ensure reliable and efficient operation.
What are the safety considerations when using lift cylinders?
When using lift cylinders, it is crucial to prioritize safety to prevent accidents and ensure the well-being of operators and bystanders. Here are some important safety considerations when using lift cylinders:
1. Proper Training:
Operators should receive proper training on the safe operation of lift cylinders. They should be familiar with the equipment’s capabilities, limitations, and recommended operating procedures. Training should include understanding hydraulic systems, load capacities, stability factors, and proper positioning techniques.
2. Inspection and Maintenance:
Routine inspection and maintenance of lift cylinders are essential for identifying any potential safety hazards. Regularly check for leaks, damaged components, loose connections, or signs of hydraulic fluid contamination. Ensure that all safety features, such as pressure relief valves and load holding devices, are functioning correctly.
3. Load Capacity and Stability:
It is crucial to know and adhere to the lift cylinder’s load capacity limits specified by the manufacturer. Overloading the cylinder can lead to equipment failure, instability, or uncontrolled movements. Properly distribute the load to maintain stability and prevent tipping or imbalance.
4. Secure Mounting:
Ensure that the lift cylinder is securely mounted to the equipment or structure. Follow the manufacturer’s guidelines for proper attachment methods and torque specifications. Loose or improper mounting can compromise the stability and safety of the lifting operation.
5. Control of Movement:
Exercise caution and maintain control over the movement of the lift cylinder. Avoid sudden or jerky motions that can destabilize the load or cause the equipment to tip. Use smooth and controlled movements, and be aware of any potential obstacles or hazards in the surrounding area.
6. Personal Protective Equipment (PPE):
Operators and personnel involved in the lifting operation should wear appropriate personal protective equipment, such as safety glasses, gloves, and steel-toed shoes. PPE helps protect against potential hazards, including hydraulic fluid leaks, falling objects, or accidental contact with moving parts.
7. Emergency Procedures:
Establish clear emergency procedures in case of equipment malfunction, hydraulic system failure, or any other unforeseen circumstances. Operators should be trained on how to respond to emergencies, including proper shutdown procedures, communication protocols, and evacuation plans.
8. Environmental Factors:
Consider the environmental conditions in which the lift cylinders are being used. Factors such as extreme temperatures, high humidity, or corrosive atmospheres can affect the cylinder’s performance and safety. Take appropriate measures, such as using protective covers or selecting cylinders with suitable material coatings, to mitigate these risks.
In summary, ensuring safety when using lift cylinders involves proper training, regular inspection and maintenance, adhering to load capacity limits, secure mounting, controlled movement, using personal protective equipment, establishing emergency procedures, and considering environmental factors. By following these safety considerations, the risk of accidents or injuries associated with lift cylinder operations can be minimized.
editor by CX 2023-10-29
China Hot selling Bespoke Steering Large Forklift Hydraulic Cylinder with Hot selling
Product Description
Bespoke steering large forklift hydraulic cylinder
Product Description
| Piston diameter | Max. 200mm, customizable |
| Rod diameter | Max. 160mm, customizable |
| Stroke | Max. 2500mm, customizable |
| Pressure | 16~25Mpa |
| Operating temperature | -40~120 ºC |
| OEM | Accepted |
| MOQ | 1pcs |
We could customized per your drawing!
OTHER HYDRAULIC CYLINDERS
Company Profile
About US:
Tianjian Hydraulic. is a leader in the engineering design and manufacture of high pressure hydraulic cylinders that are widely used in the fields of mining, metallurgy, construction machinery, marine, offshore, water engineering, wind power, hydraulic press, agricultural machinery, and so on.
The Tianjian team has almost 8 years experience delivering innovative and dependable solutions to meet OEM high pressure hydraulic cylinder needs.
If possible, when contact with us, please apply information as below
|
Bore |
Rod |
Stroke |
Work Pressure |
Mounting |
Work environment |
|
|
|
|
|
|
|
Quality Assurance
| Inspection Type | Inspection Standard |
| Raw Material Inspection | Before storage, QC takes the measurement of the raw materials. |
| Process Material Inspection | During the production, QCs conduct a random inspection. Before the hydraulic cylinder parts transferred to the next process, QCs takes inspection. |
| Final Function Testing | All the hydraulic cylinders take hydraulic function test |
FAQ
FAQ:
1, What does your company do?
A: we are a supplier of high quality Hydraulic Cylinders for mining, construction, waste management, forestry, agriculture, etc.
2, Are you a manufacture or a trading company?
A: We are a manufacturer. Warmly welcome to visit us!
3, What certificate do you have?
A: All our factories are ISO certificated. And our main suppliers of materials and parts are with CE, RoHS, and UL certificates.
4, How long is your delivery time?
A: The delivery time depends on different products and quantity. The cylinder usually need about 15-60 days.
5, Can you make parts as customer’s requirement or drawing?
A: Yes, we can OEM for you as your drawings. Our engineer also can give you professional support for technical suggestions.
6, What kind of payment terms do you accept?
A: We prefer T/T through bank. 30% when order is confirmed and 70% before shipment. Can be negotiated.
7, What is your warranty policy?
A: All our products are warranted for 1 full year from date of delivery against defects in materials and workmanship. This warranty does not cover parts that are worn out through the course of normal operation or are damaged through negligence. We serious remind that unclean hydraulic oil will definitely cause damage to your Hydraulic components. And this damage is not included in the warranty range. So we strongly suggest you to use new clean oil or make sure the system oil are clean when using our parts
| After-sales Service: | 10 Years |
|---|---|
| Warranty: | 1 Year |
| Material: | Carbon Steel |
| Surface Treatment: | Baking Paint |
| Customized: | Customized |
| Standard: | Nonstandard |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
What are the Advantages of Using Hydraulic Cylinders in Forklifts?
Hydraulic cylinders play a pivotal role in the operation of forklifts, providing several advantages that contribute to their efficiency, versatility, and overall performance. Here are the key advantages of using hydraulic cylinders in forklifts:
- High Lifting Capacity:
- Smooth and Controlled Operation:
- Adjustable Lift Heights:
- Quick Response Time:
- Reliable and Robust:
- Simple and Compact Design:
- Wide Range of Applications:
- Ease of Maintenance:
Hydraulic cylinders are capable of generating significant lifting forces, allowing forklifts to handle heavy loads with ease. The hydraulic system’s ability to generate high pressure and transfer it to the cylinder results in impressive lifting capacities, enabling the forklift to lift and transport substantial loads efficiently.
Hydraulic cylinders provide smooth and controlled operation during lifting and lowering processes. The hydraulic fluid, acting as the medium, offers excellent resistance to compression and allows for precise control over the movement of the piston. This enables operators to perform delicate maneuvers and position loads accurately, contributing to safe and efficient material handling.
Hydraulic cylinders allow for adjustable lift heights in forklifts, providing versatility in various material handling tasks. By controlling the amount of hydraulic fluid pumped into the cylinder, operators can raise or lower the forks or lifting platform to suit different load sizes, stacking heights, and clearance requirements. This adaptability enhances the forklift’s versatility and enables it to work efficiently in various environments.
Hydraulic systems, including hydraulic cylinders, offer rapid response times, resulting in swift lifting and lowering operations. When operators activate the hydraulic controls, the hydraulic fluid instantly transmits pressure to the cylinder, initiating the desired movement. This quick response time allows for efficient load handling, reduces cycle times, and improves overall productivity in material handling applications.
Hydraulic cylinders are known for their reliability and durability, making them suitable for demanding industrial applications. They are designed to withstand heavy loads, frequent use, and harsh operating conditions. With proper maintenance and regular inspections, hydraulic cylinders in forklifts can provide long service life and dependable performance, minimizing downtime and maintenance costs.
The design of hydraulic cylinders is relatively simple and compact, contributing to the overall compactness and maneuverability of forklifts. The compact size of the hydraulic cylinders allows for efficient integration within the forklift’s structure, optimizing space utilization and ensuring that the forklift remains agile and capable of maneuvering in tight spaces.
Hydraulic cylinders in forklifts find applications across a wide range of industries and material handling tasks. Whether it is lifting and stacking pallets, loading and unloading cargo, or handling heavy industrial equipment, the versatility and adaptability of hydraulic cylinders make them suitable for various tasks and environments.
Hydraulic cylinders are relatively easy to maintain, with routine inspections and preventive maintenance ensuring their optimal performance. Regular checks for leaks, proper lubrication, and component replacements as needed can help extend the lifespan of the hydraulic cylinders and contribute to the overall reliability and safety of the forklift.
The advantages offered by hydraulic cylinders in forklifts, such as high lifting capacity, smooth operation, adjustable lift heights, quick response time, reliability, compact design, versatility, and ease of maintenance, make them indispensable components in the material handling industry. These advantages contribute to enhanced productivity, improved safety, and efficient handling of loads in diverse work environments.
Can hydraulic cylinders be used in multi-directional forklifts?
Yes, hydraulic cylinders can be used in multi-directional forklifts. Multi-directional forklifts, also known as multidirectional reach trucks or side loaders, are specialized forklifts designed to maneuver and transport loads in multiple directions, including sideways. Hydraulic cylinders play a crucial role in the operation of these unique forklifts. Here’s an explanation of how hydraulic cylinders are used in multi-directional forklifts:
Hydraulic cylinders are utilized in multi-directional forklifts in the following ways:
1. Mast Movement:
Similar to conventional forklifts, hydraulic cylinders are used to control the vertical movement of the mast in multi-directional forklifts. The mast can be raised or lowered using hydraulic power, allowing the forklift to reach different heights for loading and unloading operations.
2. Fork Movement:
In addition to vertical movement, hydraulic cylinders are responsible for controlling the horizontal movement of the forks in multi-directional forklifts. These cylinders enable the forks to extend or retract, allowing for the adjustment of the fork width to accommodate various load sizes.
3. Side Shifting:
Hydraulic cylinders are used for side shifting functions in multi-directional forklifts. Side shifting allows the entire mast and forks assembly to move laterally, enabling the forklift to position the load precisely without having to reposition the entire vehicle. This feature is particularly useful in narrow aisles or tight spaces.
4. Rotational Movement:
Multi-directional forklifts are designed to rotate the entire mast and load-carrying assembly to allow for sideways movement. Hydraulic cylinders are employed to enable the rotational movement of the mast, allowing the forklift to transport loads in different directions, including perpendicular to the traditional forward and reverse movements.
5. Control and Stability:
Hydraulic cylinders provide the necessary control and stability for multi-directional forklifts. The operator can use hydraulic controls to adjust the movement of the mast, forks, and side-shift functions. The hydraulic system ensures smooth and precise operation, enhancing the forklift’s maneuverability and load-handling capabilities.
In summary, hydraulic cylinders are essential components of multi-directional forklifts, enabling mast and fork movement, side shifting, rotational movement, and providing control and stability. These cylinders allow the forklifts to maneuver efficiently in various directions, making them well-suited for applications that require versatile movement and precise load positioning.
How Does a Forklift Hydraulic Cylinder Handle Variations in Load Weight?
A forklift hydraulic cylinder is designed to handle variations in load weight by utilizing the principles of hydraulic pressure and force. The hydraulic system of a forklift, including the hydraulic cylinder, employs a closed-loop system that allows for efficient and precise handling of different load weights. Here’s how a forklift hydraulic cylinder handles variations in load weight:
- Hydraulic Pressure:
- Force Balance:
- Load Sensing Valves:
- Controlled Lowering:
- Stability and Balance:
The hydraulic cylinder in a forklift operates based on the principle of hydraulic pressure. The forklift’s hydraulic system includes a hydraulic pump that pressurizes the hydraulic fluid, typically hydraulic oil. When the forklift operator activates the controls to lift a load, the pressurized hydraulic fluid is directed to the hydraulic cylinder. The high-pressure fluid exerts force on the piston inside the cylinder, creating an upward force that lifts the load.
The hydraulic cylinder is designed to maintain a force balance between the load weight and the hydraulic pressure. As the load weight increases, the hydraulic system compensates by adjusting the hydraulic pressure accordingly. The hydraulic pump supplies more pressurized fluid to the cylinder, allowing the cylinder to generate the required force to lift the heavier load. This force balance ensures that the forklift can handle variations in load weight effectively.
Modern forklifts often incorporate load sensing valves in their hydraulic systems to further optimize load handling. Load sensing valves continuously monitor the load weight and adjust the hydraulic pressure accordingly. These valves sense the force exerted on the hydraulic cylinder and regulate the pressure to match the load weight. When a heavier load is detected, the load sensing valve signals the hydraulic pump to increase the pressure, ensuring the necessary force is applied to lift the load safely and efficiently.
In addition to handling variations in load weight when lifting, forklift hydraulic cylinders also ensure controlled and safe lowering of the load. The hydraulic system uses various control valves and mechanisms to regulate the flow of hydraulic fluid during lowering. This allows for precise and gradual lowering of the load, regardless of its weight. The operator can control the descent speed using the forklift’s controls, ensuring smooth and safe handling of the load during the lowering process.
While the hydraulic cylinder plays a crucial role in handling variations in load weight, maintaining stability and balance is equally important. Forklifts are designed with a stable base and a counterweight at the rear to provide balance and prevent tipping. The hydraulic system, including the cylinder, works in conjunction with the forklift’s overall design to maintain stability and ensure safe operation, especially when dealing with uneven or shifting loads.
In summary, a forklift hydraulic cylinder handles variations in load weight by utilizing hydraulic pressure, force balance, load sensing valves, and controlled lowering mechanisms. These components and systems work together to ensure that the hydraulic cylinder can lift and lower loads of different weights safely and efficiently. The ability to adapt to varying load weights is essential for the versatility and effectiveness of forklifts in various material handling applications.
editor by CX 2023-10-13
China Best Sales Large 100 Tons High Pressure Natural Resources Coal Minning Mill Hydraulic Cylinder for Mining Equipment Applications with Hot selling
Product Description
Hydraulic Cylinder for Coal Mining with Competitive Price
Wantong Hydraulic Co.,LTD is specialized in design, R&D,and manufacturing of hydraulic cylinder/ system with over 20years’ experience, company cover an area of 180,000 square meters, there are 600 employees and 700 sets of equipment, annual output more than 200,000 sets.
History of Wantong:
>Dump truck telescopic hydraulic cylinder was successsfully developed in 2002;
>Began to cooperate with famous brands companies ,Such as CHINAMFG ,SHACMAN in 2005;
>Passed ISO/TS 16949 International Quality management system certification in 2006;
>Began to cooperate with ZMJ,Co.,Ltd in 2009;
>The electroplating production line was completed and had passed the acceptance of environmental impact assessment in 2012;
>Has been raised as a listed Company in 2014;
>Cylinder with 10-stage .22-meter stroke for project was successfully developed in 2015;
>The North American Type Thin-Walltelescopic cylinder was successfully developed in 2015;
>Hydro-Pneumatic Spring and Suspension System was successfully developed in 2016;
| HS Code | 8412210000 |
| Application | Coal mining equipment |
| Material of cylinder tube | Alloy steel |
| Seal | Hallite, NOK, Guarnitec, Parker |
| Coating | All tubes are chrome plated |
| Working pressure | 16Mpa-30Mpa |
| Stroke | As customer demand |
| Color | red black blue gray, according to customer’s requirement |
| Mounting Type | Earring-trunnion, double trunnion Etc |
| Package | pallet, plywood case |
| Warranty | Period of 14 months from the date of manufacture.The manufacture date is engraved on the label of every cylinder. |
| Main export market | US, Canada, South Korea, Russia, Australia, Indonesia, Malaysia, Kenya, Philippines, Xihu (West Lake) Dis.via, the United Arab Unites, Singapore |
| Payment terms | T/T, L/C, |
| Delivery time | 20 days after down payment |
Production Process:
>Each processing under our control, each products, every step under strict quality control;
Exhibitions& Customers:
>We are the supplier of SINOTRUK, CIMC, JAC, SHACMAN, ZMJ and YANKUANG GROUP
manufacturing and refitting company use our telescopic cylinder as first choice.
>We attended each Bauma exhibition, the world trade fair for construction equipment, building material machines, mining machines and earn much more opportunity to extend our business to oversea market.
Quality Control:
1, The mechanical properties and chemical elements of the raw material will be inspected to check whether qualified after entering the warehouse.
2, Chemical composition inspection of raw materials, Test the chemical composition of metallic materials, such as C, Si, Mn, P, S, Cr, Ni and other elements.Mainly for raw materials incoming inspection, by testing whether the material qualified, receiving materials.
3, Metallographic analysis of metal materials is usually the raw materials, such as copper, iron, aluminum, magnesium, zinc, titanium, etc., for the processing of structural parts and finished product evaluation, through the metallographic analysis, You can find a variety of possible reasons for failure analysis in time, Prediction and analysis the characteristics of metallic materials and materials, Study material surface, and internal defects, and to improve and verify the process technology of the material;
4, Salt spray test is a major use of salt spray test equipment created by the artificial simulation of salt spray environmental conditions to assess the corrosion resistance of products or metal materials, environmental testing
5, Mechanical performance testing equipment can meet the requirements of mechanical testing, all the use of computer digital display, so the accuracy is more accurate so that the mechanical properties of each cylinder barrel has been greatly improved.
6, Every workpiece is machined according to the confirmed drawings and will be inspected casually by QC according to a certain proportion.The traceable record shall be clear and traceable.
7, The qualified parts are assembled into 1 cylinder and then the pressure test will be done.
Before and after assembly, the basic dimensions and workmanship will be inspected again.
8, An inspection report will come into being before delivery.
Certificated:
Package:
Guarantee and after sale service:
> Pre-sale service: Keep communicating with the truck manufacturers, including the selection of product model, the design of a hydraulic system, a test of performance and analysis of the accident. Once the problems occur, we will solve them immediately together with truck manufacturers.
>The sale service: Provide training and technical support for users.
> After-sale service: Solve the problem firstly, then analyze responsibility; Replace the system components
immediately if any need.
> 24 hours telephone service hotline.
FAQ
Q1:Are you a manufacture or a trade company?
Answer:Manufacture, we are the leader manufacturer of hydraulic industry in China with 20 years’ experience and technology accumulation.With strong technical team we could solve any annoyance of you.
Q2:Do you have quality control system?
Answer:Yes,We have Strict Quality Control System from Raw Material to the final finished products to customer .
Q3:Do your products come with a warranty?
Answer:Yes, Period of 14 months from the date of manufacture.The manufacture date is engraved on the label of every cylinder.
Q4: Hydraulic cylinder internal leakage?
Answer:3 main reasons causing internal leakage: Overload, polishing bad controlled, cheap seal kits.As is known to all, vehicles in China are often overloaded, our products all designed to bear the overload power.Advanced equipment could assure the polish processing.And we use the imported/TOP brand seals to meet customers’ requirement.
Q5: Does your telescopic cylinder adopt chrome plating for every stage.
Chrome-plating technology is adopted for every stage of telescopic cylinders.
| Material: | Stainless Steel |
|---|---|
| Usage: | Tunnel Boring |
| Structure: | General Cylinder |
| Power: | Hydraulic |
| Standard: | Standard |
| Pressure Direction: | Single-acting Cylinder |
| Customization: |
Available
|
|
|---|
How do manufacturers ensure the durability and reliability of hydraulic cylinders?
Manufacturers employ various strategies and techniques to ensure the durability and reliability of hydraulic cylinders. These measures are crucial as hydraulic cylinders are often subjected to demanding operating conditions and heavy loads. To ensure their longevity and dependable performance, manufacturers focus on the following aspects:
1. High-Quality Materials:
– Manufacturers use high-quality materials in the construction of hydraulic cylinders. Components such as cylinder barrels, piston rods, seals, and bearings are made from materials that possess excellent strength, corrosion resistance, and wear resistance properties. Common materials used include high-grade steel alloys, chrome-plated rods, and specialized coatings. The selection of appropriate materials ensures that hydraulic cylinders can withstand the stresses, pressures, and environmental conditions they encounter during operation.
2. Robust Design:
– Hydraulic cylinders are designed to withstand high loads and harsh operating conditions. Manufacturers use computer-aided design (CAD) software and finite element analysis (FEA) techniques to optimize the cylinder’s structural integrity and performance. The design includes factors such as proper wall thickness, reinforcement in critical areas, and appropriate sizing of components. Robust design practices ensure that hydraulic cylinders can withstand the forces and stresses they encounter, preventing premature failure and ensuring durability.
3. Quality Manufacturing Processes:
– Manufacturers follow stringent quality control measures during the manufacturing processes of hydraulic cylinders. These processes include precision machining, welding, heat treatment, and surface finishing. Skilled technicians and advanced machinery are employed to ensure dimensional accuracy, proper fitment of components, and overall quality. By adhering to strict manufacturing processes and quality standards, manufacturers can produce hydraulic cylinders with consistent performance and reliability.
4. Sealing Technology:
– The sealing system of hydraulic cylinders is critical for their durability and reliability. Manufacturers utilize advanced sealing technologies such as lip seals, O-rings, and composite seals to prevent fluid leakage and ingress of contaminants. Properly designed and high-quality seals ensure that hydraulic cylinders can maintain their performance over extended periods. Seals are tested for their compatibility with the hydraulic fluid, pressure resistance, and resilience to environmental factors such as temperature and humidity.
5. Performance Testing:
– Manufacturers subject hydraulic cylinders to rigorous performance testing to validate their durability and reliability. These tests simulate real-world operating conditions and evaluate factors such as load capacity, pressure resistance, fatigue life, and leakage. Performance testing helps identify any design flaws or weaknesses in the hydraulic cylinder and allows manufacturers to make necessary improvements. By conducting thorough performance testing, manufacturers can ensure that hydraulic cylinders meet or exceed the required performance standards.
6. Compliance with Industry Standards:
– Manufacturers adhere to industry standards and regulations to ensure the durability and reliability of hydraulic cylinders. These standards, such as ISO 6020/6022 and NFPA T3.6.7, provide guidelines for design, manufacturing, and performance requirements. By following these standards, manufacturers ensure that hydraulic cylinders are designed and built to meet specific quality and safety criteria. Compliance with industry standards helps establish a baseline for durability and reliability and instills confidence in the performance of hydraulic cylinders.
7. Regular Maintenance and Service:
– Manufacturers provide recommendations for regular maintenance and service of hydraulic cylinders. This includes guidelines for lubrication, inspection of components, and replacement of wear parts such as seals and bearings. Following the manufacturer’s maintenance guidelines helps ensure the long-term durability and reliability of hydraulic cylinders. Regular maintenance also allows for the early detection of potential issues, preventing major failures and extending the service life of the hydraulic cylinders.
8. Customer Support and Warranty:
– Manufacturers provide customer support and warranty services to address any issues that arise with hydraulic cylinders. They offer technical assistance, troubleshooting guidance, and replacement of defective components. The warranty ensures that customers receive reliable and durable hydraulic cylinders and provides recourse in case of any manufacturing defects or premature failures. Strong customer support and warranty policies reflect the manufacturer’s commitment to the durability and reliability of their products.
In summary, manufacturers ensure the durability and reliability of hydraulic cylinders through the use of high-quality materials, robust design practices, stringent manufacturing processes, advanced sealing technology, thorough performance testing, compliance with industry standards, regular maintenance guidelines, and customer support with warranty services. By focusing on these aspects, manufacturers can produce hydraulic cylinders that can withstand demanding conditions, provide long service life, and deliver reliable performance in various applications.
Handling the Challenges of Minimizing Fluid Leaks and Contamination in Hydraulic Cylinders
Hydraulic cylinders face challenges when it comes to minimizing fluid leaks and contamination, as these issues can impact the performance, reliability, and lifespan of the system. However, there are several measures and design considerations that help address these challenges effectively. Let’s explore how hydraulic cylinders handle the challenges of minimizing fluid leaks and contamination:
- Sealing Systems: Hydraulic cylinders employ advanced sealing systems to prevent fluid leaks. These systems typically include various types of seals, such as piston seals, rod seals, and wiper seals. The seals are designed to create a tight and reliable barrier between the moving components of the cylinder and the external environment, minimizing the risk of fluid leakage.
- Seal Material Selection: The choice of seal materials is crucial in minimizing fluid leaks and contamination. Hydraulic cylinder manufacturers carefully select seal materials that are compatible with the hydraulic fluid used and resistant to wear, abrasion, and chemical degradation. This ensures the longevity and effectiveness of the seals, reducing the likelihood of leaks or premature seal failure.
- Proper Installation and Maintenance: Ensuring proper installation and regular maintenance of hydraulic cylinders is essential for minimizing fluid leaks and contamination. During installation, attention should be given to proper alignment, torqueing of bolts, and adherence to recommended procedures. Regular maintenance includes inspecting seals, replacing worn-out components, and addressing any signs of leakage promptly. Proper maintenance practices help identify and rectify issues before they escalate and cause significant problems.
- Contamination Control: Hydraulic cylinders incorporate measures to control contamination and maintain fluid cleanliness. This includes the use of filtration systems, such as in-line filters, to remove particles and contaminants from the hydraulic fluid. Additionally, hydraulic reservoirs often have breathers and desiccant filters to prevent moisture and airborne contaminants from entering the system. By controlling contamination, hydraulic cylinders minimize the risk of damage to internal components and maintain optimal system performance.
- Environmental Protection: Hydraulic cylinders may be equipped with protective features to safeguard against external contaminants. For example, bellows or protective boots can be installed to shield the rod and seals from debris, dirt, or moisture present in the operating environment. These protective measures help extend the life of the seals and enhance the overall reliability of the hydraulic cylinder.
In summary, hydraulic cylinders employ sealing systems, appropriate seal materials, proper installation and maintenance practices, contamination control measures, and environmental protection features to handle the challenges of minimizing fluid leaks and contamination. By implementing these measures, manufacturers can ensure reliable and long-lasting hydraulic cylinder performance, minimize the risk of fluid leakage, and maintain the cleanliness of the hydraulic system.
How do hydraulic cylinders handle variations in load, pressure, and speed?
Hydraulic cylinders are designed to handle variations in load, pressure, and speed effectively. They incorporate features and components that allow them to adapt to changing operating conditions and maintain optimal performance. Here’s a detailed explanation of how hydraulic cylinders handle variations in load, pressure, and speed:
Variations in Load:
– Hydraulic cylinders are capable of handling variations in load by adjusting the force they exert. The force output of a hydraulic cylinder is determined by the hydraulic pressure and the surface area of the piston. When the load increases, the pressure in the hydraulic system can be adjusted to generate a higher force. This adjustment can be achieved by regulating the flow of hydraulic fluid into the cylinder using control valves. By controlling the pressure and flow, hydraulic cylinders can adapt to different load requirements, ensuring that the force applied is sufficient to handle the load while preventing excessive force that could cause damage.
Variations in Pressure:
– Hydraulic cylinders are designed to handle variations in pressure within the hydraulic system. They are equipped with seals and other components that can withstand high-pressure conditions. When the pressure within the hydraulic system fluctuates, the hydraulic cylinder adjusts accordingly to maintain its performance. The seals prevent fluid leakage and ensure that the hydraulic pressure is effectively transmitted to the piston, allowing the cylinder to generate the required force. Additionally, hydraulic systems often incorporate pressure relief valves and other safety mechanisms to protect the cylinder and the entire system from overpressure conditions.
Variations in Speed:
– Hydraulic cylinders can handle variations in speed through the control of hydraulic fluid flow. The speed of a hydraulic cylinder’s extension or retraction is determined by the rate at which hydraulic fluid enters or exits the cylinder. By adjusting the flow rate using flow control valves, the speed of the cylinder’s movement can be regulated. This allows for precise control over the speed, enabling operators to adapt to varying speed requirements based on the specific task or load. Furthermore, hydraulic systems can incorporate flow control valves with adjustable orifice sizes to fine-tune the speed of the cylinder’s movement.
Load-Sensing Technology:
– Advanced hydraulic systems may incorporate load-sensing technology to further enhance the ability of hydraulic cylinders to handle variations in load, pressure, and speed. Load-sensing systems monitor the load demand and adjust the hydraulic pressure and flow accordingly to meet that demand. This technology ensures that the hydraulic cylinder provides the necessary force while optimizing energy efficiency. Load-sensing systems are particularly beneficial in applications where the load requirements can vary significantly, allowing hydraulic cylinders to adapt in real-time and maintain precise control over force and speed.
Accumulators:
– Hydraulic systems can also utilize accumulators to assist in handling variations in load, pressure, and speed. Accumulators store hydraulic fluid under pressure, which can be released when needed to supplement the flow and pressure in the system. When there are sudden increases in load or pressure demands, accumulators can provide additional fluid to the hydraulic cylinder, ensuring smooth operation and preventing pressure drops. Similarly, accumulators can assist in maintaining consistent speed by compensating for fluctuations in flow rate. They act as a supplemental energy source, helping hydraulic cylinders respond effectively to variations in operating conditions.
In summary, hydraulic cylinders handle variations in load, pressure, and speed through various mechanisms and components. They can adjust the force output to accommodate different load requirements by regulating hydraulic pressure. The seals and components within hydraulic cylinders allow them to withstand variations in pressure within the hydraulic system. By controlling the flow of hydraulic fluid, hydraulic cylinders can regulate the speed of their movement. Advanced technologies such as load-sensing systems and the use of accumulators further enhance the adaptability of hydraulic cylinders to changing operating conditions. These features and mechanisms enable hydraulic cylinders to maintain optimal performance and provide reliable force and motion control in a wide range of applications.
editor by CX 2023-10-12