Product Description
Wholesale Customized hydraulic press cylinder Lift cylinder for Cart
Oil Lift cylinders, also known as hydraulic lift cylinders, utilize hydraulic fluid (usually oil) to generate force for lifting or lowering applications.
| bore diameter (D) | rod diameter (d) | stroke (S) | Installation distance (L) | working pressure | Interface dimensions (M) | weight |
| Φ40 | Φ35 | 120 | 233 | 25MPa | M12*1.5 | 3.6kg |
(1) Our company can customize non-standard oil cylinders within the range of cylinder diameter D360MM and stroke L6000MM according to customer requirements;
(2) The above product prices are nontax unit prices, excluding packaging and transportation costs required for the export
How do Oil Lift cylinders work?
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Components: An Oil Lift cylinder consists of several parts, including a cylinder barrel, piston, piston rod, seals, hydraulic connections, and control valves. The cylinder barrel is a hollow tube that houses the piston, which divides the cylinder into 2 chambers.
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Hydraulic System: The Oil Lift cylinder is part of a hydraulic system that includes a hydraulic pump, reservoir, and control valves. The hydraulic pump pressurizes the hydraulic fluid, which is stored in the reservoir. The control valves regulate the flow and direction of the hydraulic fluid to the cylinder.
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Lifting Operation: When the hydraulic pump is activated, it directs pressurized hydraulic fluid into 1 side of the Oil Lift cylinder (typically the bottom chamber). The high-pressure fluid pushes against the piston, causing it to move upward.
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Lifting Force: As the piston moves upward, it exerts a force on the piston rod connected to the load or lifting mechanism. This force lifts the bag vertically.
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Lowering Operation: To lower the load, the control valves are adjusted to release or redirect the flow of hydraulic fluid from the cylinder back to the reservoir. This allows the weight of the load or external forces (such as gravity) to push the piston downward, lowering the load.
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Sealing Mechanism: Seals are installed in the cylinder to prevent hydraulic fluid leakage and maintain the pressure within the cylinder. The seals ensure efficient operation and avoid contamination of the hydraulic system.
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Control and Safety: The control valves in the hydraulic system regulate the flow and pressure of the hydraulic fluid to the Oil Lift cylinder. Safety features such as pressure relief valves or overload protection mechanisms may be incorporated to prevent excessive pressures or overloading.
Do I know any specific maintenance requirements for Oil Lift cylinders?
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Regular Inspection: Conduct routine visual inspections of the cylinder, piston rod, seals, and hydraulic connections. Look for signs of leakage, damage, or wear. Inspect the seals for any signs of deterioration or leakage. If any issues are detected, address them promptly.
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Fluid Maintenance: Monitor the condition and level of the hydraulic fluid regularly. Check for contamination, such as dirt, debris, or water, affecting the cylinder’s performance. Follow the manufacturer’s guidelines for fluid type, recommended viscosity, and change intervals.
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Seal Maintenance: The seals in the Oil Lift cylinder play a crucial role in preventing fluid leakage. Keep the seals clean and ensure they are in good condition. If there are signs of wear or leakage, replace the seals per the manufacturer’s recommendations.
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Lubrication: Some Oil Lift cylinders may require specific lubrication for the seals, piston rod, or other moving parts. Follow the manufacturer’s lubrication frequency, type, and application method guidelines.
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Control System Maintenance: If your Oil Lift cylinder is part of a more extensive hydraulic system with control valves, ensure that the control system is in proper working order. Check the valves for proper operation, leaks, or blockages. Clean or replace any clogged filters or screens.
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Safety Checks: Regularly inspect any safety features or mechanisms associated with the Oil Lift cylinder, such as pressure relief valves or overload protection systems. Verify that these safety components are functioning correctly and provide the necessary protection.
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Manufacturer Xihu (West Lake) Dis.lines: Adhere to the manufacturer’s maintenance instructions and guidelines for your Oil Lift cylinder. These guidelines may include recommended maintenance schedules, torque specifications, and other important information.
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Professional Servicing: If you encounter complex issues or require in-depth maintenance, consult a qualified hydraulic technician or the manufacturer’s service department for assistance. They can provide guidance troubleshooting support, and perform repairs or maintenance tasks as needed.
Our Company
We have a first-class independent R&D platform for assembly. The forklift cylinder production workshop has 4 semi-automatic lifting cylinder assembly lines and 1 fully automatic tilting cylinder assembly line, with a designed annual production capacity of 1 million pieces; the special cylinder workshop is equipped with semi-automatic cleaning and assembly systems of various specifications, with a designed annual production capacity of 200,000 essays. It has famous CNC machining equipment, machining centers, special equipment for high-precision cylinder processing, robot welding machines, automatic cleaning machines, automatic cylinder assembly machines, and automatic paint production lines. We have more than 300 sets of critical equipment running. The optimized allocation and efficient utilization of equipment resources ensure the precision requirements of the products and meet the high standard quality requirements of the products.
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Forklift cylinder assembly shop |
Other types of cylinder assembly shop |
Welding
Painting & coating
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Painting & coating line |
Fully automatic water-based |
Testing
To further improve product performance, and establish the leadership position of our hydraulic cylinder in the industry, our company and zjimee jointly established a Comprehensive performance laboratory of hydraulic cylinders, hydraulic valves, and hydraulic pumps; the lab is computer-assisted testing, using electro-hydraulic control technology, the test conditions preset by computer, which improves the test accuracy and system versatility, and the experimental data.
The automatic collection is realized through the application of sensors, and the output data, such as the internal leakage and load efficiency of the cylinder or the valve, are directly processed by the computer and converted to standard units (ml/min; %). At the same time, to ensure the working safety of the hydraulic system, the state monitoring function is carried out for key performance parameters, such as “oil temperature monitoring, liquid level monitoring, filter device monitoring,” etc. Among them, the hydraulic cylinder test stand can test the performance of “load efficiency” and “internal leakage” by readings. At the same time, it is equipped with a grating ruler measuring instrument, which meets the requirements of all test items of hydraulic cylinder products in the national standard.
Our Factory
Packaging & Shipping
A short lifting cylinder for a forklift is a specific type of hydraulic cylinder designed for vertical lifting applications in forklifts. It is typically used to raise and lower the mast assembly and forks of the forklift, allowing for the lifting and positioning of loads.
| Certification: | GS, RoHS, CE, ISO9001 |
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| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Double Acting |
| Working Method: | Rotary |
| Adjusted Form: | Regulated Type |
How does a lift cylinder contribute to smooth and controlled lifting motion?
A lift cylinder plays a crucial role in ensuring smooth and controlled lifting motion in various applications. Here’s an explanation of how a lift cylinder contributes to this:
1. Hydraulic Operation:
A lift cylinder typically operates using hydraulic power. Hydraulic systems utilize pressurized fluid to generate force and motion. The lift cylinder is connected to the hydraulic system, and when the hydraulic fluid is pressurized, it exerts force on the piston inside the cylinder. This force causes the cylinder to extend or retract, enabling the lifting motion. The hydraulic operation of the lift cylinder provides a smooth and consistent force, resulting in a controlled and precise lifting motion.
2. Synchronization:
In some applications, multiple lift cylinders are used together to achieve synchronized lifting. These cylinders work in tandem, ensuring that the lifting force is evenly distributed and that the load remains level throughout the lifting process. The synchronization of lift cylinders contributes to a smooth and balanced lifting motion, reducing the risk of tilting or instability.
3. Control Valves:
Lift cylinders are often equipped with control valves that allow operators to control the flow and pressure of the hydraulic fluid. By adjusting these control valves, operators can regulate the speed and force of the lifting motion. This provides precise control over the lifting process, allowing for smooth and controlled movements tailored to the specific requirements of the application.
4. Damping and Cushioning:
Some lift cylinders incorporate damping and cushioning mechanisms to further enhance the smoothness and control of the lifting motion. These mechanisms help absorb shocks and vibrations, preventing sudden jolts or jerky movements during the lifting process. Damping and cushioning features contribute to a more comfortable and controlled lifting experience, particularly when dealing with delicate or sensitive loads.
5. Load Capacities:
Lift cylinders are designed to handle specific load capacities based on their size, construction, and specifications. By selecting the appropriate lift cylinder for the intended load, operators can ensure that the lifting motion remains smooth and controlled. Overloading or underloading the lift cylinder can lead to instability or uneven lifting, affecting the overall smoothness and control of the motion.
In summary, a lift cylinder contributes to smooth and controlled lifting motion through its hydraulic operation, synchronization (if applicable), the use of control valves, damping and cushioning mechanisms, and appropriate load capacities. These factors work together to provide reliable and precise lifting, enhancing safety and efficiency in various applications.
Can lift cylinders be used in construction equipment like cranes?
Yes, lift cylinders are commonly used in construction equipment, including cranes. Here’s an explanation of their utilization in this context:
Lift cylinders play a crucial role in the lifting and positioning operations of construction equipment, providing the necessary force and control to handle heavy loads and perform various construction tasks.
1. Mobile Cranes:
Lift cylinders are integral components of mobile cranes, such as hydraulic truck cranes and rough terrain cranes. These cylinders are typically employed in the boom and jib systems of the crane. By extending or retracting the lift cylinders, the crane can raise or lower the boom or jib, allowing for vertical lifting and horizontal reach. Lift cylinders enable precise control over the crane’s lifting capacity, height, and reach, making them essential for safe and efficient construction operations.
2. Tower Cranes:
In tower cranes, lift cylinders are used to control the movement of the crane’s jib and counter-jib. These cylinders facilitate the horizontal slewing of the jib, allowing the crane to cover a wide range of working areas. By adjusting the lift cylinders, the crane operator can position the load at specific locations on the construction site, contributing to accurate and controlled material handling.
3. Crawler Cranes:
Crawler cranes, which are equipped with tracks for mobility, also utilize lift cylinders in their lifting systems. These cylinders enable the crane to raise and lower the boom, adjust the angle of the boom, and control the movement of the load. Lift cylinders in crawler cranes provide the necessary stability and lifting capacity to handle heavy loads in various construction scenarios.
4. Excavators and Backhoes:
Lift cylinders are commonly found in excavators and backhoes used in construction projects. These cylinders are employed to control the movement of the boom, stick, and bucket attachments. By extending or retracting the lift cylinders, operators can perform digging, lifting, and material handling tasks, enhancing the versatility and productivity of the equipment.
5. Other Construction Equipment:
Lift cylinders are also utilized in a wide range of other construction equipment, including concrete pumps, aerial work platforms, telescopic handlers, and articulated dump trucks. These cylinders provide the lifting and positioning capabilities required to perform specific construction tasks, such as concrete pouring, elevated work, material placement, and load handling.
In summary, lift cylinders are extensively used in construction equipment like cranes to enable safe and efficient lifting and positioning operations. Whether in mobile cranes, tower cranes, crawler cranes, excavators, or other construction machinery, lift cylinders contribute to the control, stability, and versatility of the equipment, enhancing productivity and ensuring the successful execution of construction projects.
What are the safety considerations when using lift cylinders?
When using lift cylinders, it is crucial to prioritize safety to prevent accidents and ensure the well-being of operators and bystanders. Here are some important safety considerations when using lift cylinders:
1. Proper Training:
Operators should receive proper training on the safe operation of lift cylinders. They should be familiar with the equipment’s capabilities, limitations, and recommended operating procedures. Training should include understanding hydraulic systems, load capacities, stability factors, and proper positioning techniques.
2. Inspection and Maintenance:
Routine inspection and maintenance of lift cylinders are essential for identifying any potential safety hazards. Regularly check for leaks, damaged components, loose connections, or signs of hydraulic fluid contamination. Ensure that all safety features, such as pressure relief valves and load holding devices, are functioning correctly.
3. Load Capacity and Stability:
It is crucial to know and adhere to the lift cylinder’s load capacity limits specified by the manufacturer. Overloading the cylinder can lead to equipment failure, instability, or uncontrolled movements. Properly distribute the load to maintain stability and prevent tipping or imbalance.
4. Secure Mounting:
Ensure that the lift cylinder is securely mounted to the equipment or structure. Follow the manufacturer’s guidelines for proper attachment methods and torque specifications. Loose or improper mounting can compromise the stability and safety of the lifting operation.
5. Control of Movement:
Exercise caution and maintain control over the movement of the lift cylinder. Avoid sudden or jerky motions that can destabilize the load or cause the equipment to tip. Use smooth and controlled movements, and be aware of any potential obstacles or hazards in the surrounding area.
6. Personal Protective Equipment (PPE):
Operators and personnel involved in the lifting operation should wear appropriate personal protective equipment, such as safety glasses, gloves, and steel-toed shoes. PPE helps protect against potential hazards, including hydraulic fluid leaks, falling objects, or accidental contact with moving parts.
7. Emergency Procedures:
Establish clear emergency procedures in case of equipment malfunction, hydraulic system failure, or any other unforeseen circumstances. Operators should be trained on how to respond to emergencies, including proper shutdown procedures, communication protocols, and evacuation plans.
8. Environmental Factors:
Consider the environmental conditions in which the lift cylinders are being used. Factors such as extreme temperatures, high humidity, or corrosive atmospheres can affect the cylinder’s performance and safety. Take appropriate measures, such as using protective covers or selecting cylinders with suitable material coatings, to mitigate these risks.
In summary, ensuring safety when using lift cylinders involves proper training, regular inspection and maintenance, adhering to load capacity limits, secure mounting, controlled movement, using personal protective equipment, establishing emergency procedures, and considering environmental factors. By following these safety considerations, the risk of accidents or injuries associated with lift cylinder operations can be minimized.
editor by CX 2023-10-20