Product Description
Densen Customized tie rod hydraulic cylinder for 5d systems
product description:
1. Seals kit: From USA, durable and hard-wearing with long service life.
2. Heat treatment: Quenching&Tempering which makes the piston rod super high hardness.
3. Cleaning: Ultrasonic cleaning.
4. Cutting: High precision provided by automatic roller cutting machine.
5. Testing: Ultrasonic detector, spectrograph, CMM, metallography, chrome thickness tester.
6. Advantage: Simple structure & reliable work, easy maintenance & diverse connecting ways.
7. Plan: Different manufacturing plans for different customers.
8. MOQ: 10 PCS of hydraulic cylinders ram
9. Lead time: 10~30 days depends on quantity & whether customized.
10. Warranty: Change a new 1 and we pay for the air freight in 3 years warranty time.
1.Descriptions of Chrome Plated Shaft
| Size | 25.4~100mm |
| Length | 0.2m~2m |
| Material | 45#DIN CK45/JIS 45C |
| Tolerance | ISO f7 |
| Chrome Thickness | 25~30micron |
| Hardness of The Chrome Layer | 45~50HRC |
| Roughness | Ra0.4micron |
| Straightness | 0.2/1000mm |
| Yield Strength | ≥320Mpa |
| Tensile Strength | ≥580Mpa |
| Elongation | ≥15% |
| Supply Condition | 1.Hard chrome plated |
| 2.Induction hardened | |
| 3.Quenched&Tempered | |
| 4.Induction hardened with Q&T |
2.Chemical Composition
| Material | C% | Mn% | Si% | S% | P% | V% | Cr% |
| CK45 | 0.42-0.50 | 0.50-0.80 | 0.04 | 0.035 | 0.035 | ||
| ST52 | 0.22 | 1.60 | 0.55 | 0.035 | 0.04 | ||
| ST37 | 0.17 | 1.60 | 0.55 | 0.04 | 0.04 | ||
| 20MnV6 | 0.16-0.22 | 1.30-1.70 | 0.10-0.50 | 0.035 | 0.035 | 0.10-0.20 | |
| 42CrMo4 | 0.38-0.45 | 0.60-0.90 | 0.15-0.40 | 0.03 | 0.03 | 0.90-1.20 | |
| 40Cr | 0.37-0.45 | 0.50-0.80 | 0.17-0.37 | 0.08-1.10 |
3.Mechanical Properties
| Material | T.S N/MM² | Y.S N/MM² | E%(MIN) | Condition |
| CK45 | 610 | 355 | 15 | Normalized |
| CK45 | 800 | 630 | 20 | Q+T |
| ST52 | 500 | 355 | 22 | Normalized |
| 20MnV6 | 750 | 590 | 12 | Normalized |
| 42CrMo4 | 980 | 850 | 14 | Q+T |
| 40Cr | 1000 | 800 | 10 | Q+T |
Declaration:
Products shown herein are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CHINAMFG group of companies.
Our policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.
Company Information
HangZhou New CHINAMFG Casting and Forging Company is the sales company of HangZhou CHINAMFG Group of Companies. Features of New CHINAMFG simply summarized as below:
1. Trusted supplier of steel, iron & non-ferrous components;
2. Extensive documented quality program in place.
3. Castings, forgings, stampings, machining, welding & fabrication services.
4. 9 related factories, over 50 joint-venture sub-contractors.
5. 25+ years of manufacturing experiences, 10+ years of exporting experience
6. 100% of products sold to overseas customers.
7. 50% of customer base is forturne 500 companies.
Inspection:
Cyliders are 100% inspected .To make sure the cyliders no leakage .Also leave some oil inside for anticorrosion .
Application:
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| Type: | Clay Dry Sand |
|---|---|
| Casting Method: | Thermal Gravity Casting |
| Sand Core Type: | Resin Sand Core |
| Application: | Instrument Accessories |
| Machining: | CNC Machining |
| Material: | Steel, Alloy Steel |
| Samples: |
US$ 30/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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How does a lift cylinder contribute to energy-efficient lifting?
A lift cylinder plays a significant role in promoting energy-efficient lifting operations. Here’s an explanation of how lift cylinders contribute to energy efficiency:
1. Hydraulic System Efficiency:
Lift cylinders are commonly used in hydraulic systems, which are known for their high efficiency. Hydraulic systems utilize pressurized fluid to transmit power, allowing for smooth and controlled lifting operations. The hydraulic fluid is circulated within the system, and the lift cylinder converts the pressure of the fluid into mechanical force to lift the load. Compared to other mechanical lifting mechanisms, hydraulic systems, including lift cylinders, experience minimal energy loss due to their efficient power transmission.
2. Power-to-Weight Ratio:
Lift cylinders are designed to have a high power-to-weight ratio. This means that they can generate a substantial lifting force relative to their weight. By utilizing lightweight yet durable materials and optimizing the design, lift cylinders can effectively lift heavy loads while minimizing the amount of energy required. The efficient power-to-weight ratio contributes to energy efficiency by reducing the overall power consumption during lifting operations.
3. Load-Specific Design:
Lift cylinders are often engineered to match the specific load requirements of lifting applications. By customizing the design parameters, such as bore size, stroke length, and operating pressure, lift cylinders can be optimized for the intended load capacities and lifting tasks. This load-specific design ensures that the lift cylinder operates at its optimal efficiency, minimizing energy waste and maximizing the lifting performance.
4. Regenerative Systems:
In certain lifting applications, lift cylinders can be integrated into regenerative systems. Regenerative systems capture and store energy that would otherwise be dissipated as heat during the lowering phase of the lifting operation. This stored energy can then be reused to assist in the subsequent lifting process, reducing the overall energy consumption. Regenerative systems enhance energy efficiency by utilizing the otherwise wasted energy to partially power the lifting operation.
5. Control Systems:
Advanced control systems can be implemented in conjunction with lift cylinders to optimize energy efficiency. These control systems, such as proportional valves or variable-speed drives, allow for precise control of the lifting process. By adjusting the flow rate or speed of the hydraulic fluid, operators can match the power output of the lift cylinder to the specific load requirements, minimizing energy waste and improving overall efficiency.
6. Maintenance and Optimization:
Regular maintenance and optimization of lift cylinders are essential for maintaining energy efficiency. Proper lubrication, seal replacements, and overall system inspections help ensure that the lift cylinder operates at its peak performance. By identifying and addressing any issues or inefficiencies, maintenance practices contribute to energy-efficient lifting operations.
In summary, lift cylinders contribute to energy-efficient lifting through hydraulic system efficiency, a high power-to-weight ratio, load-specific design, regenerative systems, control systems, and proper maintenance. By utilizing these features and practices, lift cylinders help minimize energy consumption and enhance overall lifting efficiency.
How Does a Lift Cylinder Contribute to Load Leveling and Distribution?
A lift cylinder plays a significant role in load leveling and distribution, ensuring stability and balanced weight distribution in various applications. Here’s a detailed explanation of how a lift cylinder contributes to load leveling and distribution:
- Vertical Force Generation:
- Multi-Cylinder Systems:
- Self-Leveling Mechanisms:
- Force Sensing and Control:
- Structural Support and Stability:
- Customization for Specific Applications:
When a lift cylinder is activated, it generates a vertical force that lifts or supports a load. The force exerted by the cylinder is directly proportional to its hydraulic or pneumatic pressure and the effective area of the piston. By adjusting the pressure or controlling the flow of fluid or gas into the cylinder, the force can be precisely regulated to achieve load leveling and distribution.
In applications where load leveling and distribution are critical, multiple lift cylinders may be used in a system. These cylinders work in synchronization to evenly distribute the load and maintain balance. By connecting the cylinders in parallel or series, the hydraulic or pneumatic pressure can be distributed across all cylinders, ensuring that each cylinder contributes proportionately to the load leveling and distribution process.
Some lift cylinder systems incorporate self-leveling mechanisms to automatically adjust the position and angle of the load. These mechanisms utilize sensors or feedback systems that monitor the load distribution and make real-time adjustments to the lift cylinders. If an imbalance or uneven weight distribution is detected, the self-leveling mechanisms activate the appropriate lift cylinders to counteract the imbalance and restore equilibrium. This contributes to load leveling and distribution, preventing excessive stress on specific areas or components.
Advanced lift cylinder systems may employ force sensing and control technologies to achieve precise load leveling and distribution. Force sensors are integrated into the lifting mechanism, allowing real-time monitoring of the forces exerted by the cylinders. This information is then used to adjust the hydraulic or pneumatic pressure, ensuring that each cylinder contributes optimally to the load distribution. By continuously monitoring and controlling the forces, the lift cylinder system can adapt to changing load conditions and maintain stable load leveling and distribution.
Lift cylinders provide structural support and stability to the load-bearing components in various applications. By evenly distributing the load, the cylinders help prevent excessive stress or strain on specific components. They ensure that the weight is evenly spread across the supporting structure, reducing the risk of structural damage or failure. Lift cylinders also contribute to the overall stability of the system, minimizing unwanted movements or vibrations caused by imbalanced loads.
Lift cylinders can be customized and tailored to specific applications to optimize load leveling and distribution. Factors such as cylinder size, stroke length, bore diameter, and material strength can be selected based on the load characteristics and weight distribution requirements of the particular application. By considering the specific needs of the application, lift cylinders can be designed and implemented to achieve the desired load leveling and distribution performance.
Overall, a lift cylinder is a crucial component in achieving load leveling and distribution in various applications. Whether through vertical force generation, multi-cylinder systems, self-leveling mechanisms, force sensing and control, structural support, or customization, lift cylinders contribute to maintaining stability, balance, and even weight distribution, ensuring optimal performance and safety in diverse industrial and mechanical systems.
How does a lift cylinder handle variations in load weight and pressure?
A lift cylinder is designed to handle variations in load weight and pressure to ensure efficient and safe operation. Here’s an explanation of how a lift cylinder handles these variations:
1. Design Considerations:
Lift cylinders are designed with specific load capacities and pressure ratings in mind. The components, such as the cylinder barrel, piston, and seals, are selected and sized accordingly to handle the anticipated loads and pressures. The design factors in safety margins to accommodate variations in load weight and pressure within the specified operational limits.
2. Hydraulic System:
The hydraulic system that powers the lift cylinder plays a crucial role in handling variations in load weight and pressure. The system includes components such as pumps, valves, and control systems that regulate the flow and pressure of hydraulic fluid. By adjusting the system parameters, such as the pump output or valve settings, the hydraulic system can adapt to different load weights and pressure requirements.
3. Pressure Regulation:
Lift cylinders often incorporate pressure regulation mechanisms to handle variations in load weight and pressure. Pressure relief valves or pressure control valves are commonly used to maintain the desired pressure level within the cylinder. These valves ensure that the pressure does not exceed the specified limits, protecting the cylinder and other components from potential damage.
4. Balanced Design:
Lift cylinders are designed to achieve a balanced configuration that minimizes the impact of load weight variations. The placement of the piston and rod within the cylinder barrel is carefully engineered to distribute the load evenly and maintain stability. This balanced design helps to mitigate the effects of load weight changes on the cylinder’s performance and ensures smooth operation.
5. Control and Monitoring:
Advanced lift cylinder systems may incorporate control and monitoring features to handle variations in load weight and pressure more effectively. Sensors and feedback mechanisms can provide real-time data on load weight and cylinder performance, allowing the system to make adjustments as needed. This enhances the overall control and stability of the lift cylinder in response to changing conditions.
In summary, a lift cylinder handles variations in load weight and pressure through careful design considerations, hydraulic system adjustments, pressure regulation mechanisms, balanced configurations, and control and monitoring features. These aspects work together to ensure that the lift cylinder operates safely and efficiently, accommodating different load requirements while maintaining optimal performance.
editor by CX 2024-03-28